When it comes to achieving a perfectly smooth surface on your woodworking projects, the DeWalt DW735 Planer is a go-to tool for both professionals and hobbyists alike. One of the critical aspects of maintaining this powerful piece of machinery is understanding how many brushes are required for optimal performance. In this article, we will explore the components of the DW735, how brushes function, and tips for maintenance and replacement to keep your planer running smoothly.
Understanding the DeWalt DW735 Planer
The DeWalt DW735 is a robust, two-speed thickness planer designed to deliver precision and efficiency in wood planing tasks. From its sturdy structure to its high-quality blades and motor, this machine is built for serious woodworking.
Key Features of the DeWalt DW735
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Powerful Motor: The DW735 boasts a 15-amp motor that provides ample power, allowing it to handle any hardwood with ease.
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Dual Speed Settings: The two-speed operation allows users to choose the best feed rate for the material being planed, either for a smoother finish or quicker results.
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Crown Adjustment: This feature allows for better control when dealing with warped or uneven boards, enhancing overall finish quality.
While these features play a significant role in the planer’s performance, they all rely on properly functioning brushes.
What Are Brushes and Their Role in the DW735 Planer?
Brushes in electric tools are essential components that conduct electricity to the motor. They are made of conductive material—often carbon—and maintain contact with a rotating armature. In essence, the brushes are critical for converting electrical energy into mechanical energy.
The Importance of Brushes in Power Tools
For the DeWalt DW735, the brushes assist in powering the motor efficiently. Poor performance can stem from worn-out or damaged brushes, leading to inconsistent cutting, increased noise levels, and ultimately, a shorter lifespan for your planer. Therefore, understanding how many brushes the DW735 requires is crucial for maintenance.
How Many Brushes Does the DeWalt DW735 Use?
The DeWalt DW735 Planer utilizes a total of two brushes. Each brush is designed to provide electrical contact to the motor and ensure efficient operation. To maximize the performance of your planer, monitoring the condition of these brushes and replacing them as needed is vital.
Signs Your Brushes Need to Be Replaced
Brushes can wear out over time, generally due to friction and heat generated during operation. Here are some signs that indicate it might be time to replace the brushes in your DW735:
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Loss of Power: If your planer is losing power or is stalling frequently, check the brushes for any signs of wear.
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Increased Noise: A loud or grinding noise can also indicate that the brushes are becoming worn out, causing poor electrical contact.
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Burn Marks: If you notice any discoloration or burn marks on the casing or around the motor, it’s a good indication the brushes may not be making proper contact.
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Frequent Tripping of Circuit Breaker: If the motor is drawing too much current, it may cause the circuit breaker to trip frequently.
By keeping an eye on these signs, you can ensure that you replace the brushes proactively, avoiding larger issues down the line.
How to Replace Brushes in the DeWalt DW735 Planer
Replacing the brushes may seem daunting, but it’s a straightforward task that can be accomplished with minimal tools. Here’s a step-by-step guide to help you through the process:
Materials Needed
- Replacement brushes (check that they are compatible with DW735)
- Screwdriver
- Adjustable wrenches
- A suitable work surface or bench
Steps for Replacement
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Unplug the Planer: Safety first! Always disconnect the power source before working on any electrical tool.
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Remove the Cover: Locate the screws securing the motor cover and use a screwdriver to remove them. Keep the screws in a safe place for reassembly.
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Access the Brushes: Once the cover is removed, you may see the brushes. They are usually located near the motor terminal.
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Remove the Old Brushes: Gently pull out the worn brushes from their slots. Take note of how they are positioned, as you’ll need to replace them the same way.
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Install New Brushes: Position the new brushes in the same orientation as the old ones and push them firmly into place.
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Reassemble: Once the new brushes are fitted, replace the motor cover and secure it with the screws.
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Test the Planer: Plug the planer back in and test it to ensure everything is working properly.
By following these steps, you can maintain your DW735 optimally, thus extending its lifespan.
Tips for Maintenance and Care of Your DW735 Planer
Proper maintenance can significantly impact the performance and longevity of your DeWalt DW735 Planer. Here are some practical tips:
Regular Cleaning
After each use, wipe down the exterior and clear any debris from the feeding area and blades. This helps to prevent build-up that can hinder performance.
Blade Maintenance
The blades in your DW735 are just as crucial as the brushes. Regularly check their condition, and sharpen or replace them as needed. Dull blades can cause stress on the motor, leading to premature wear on the brushes.
Environment Matters
Store your planer in a dry, cool place to prevent any moisture-related damage. Humidity can lead to rust and corrosion on both the body and internal components.
Usage Patterns
Try to avoid overloading your planer by feeding boards that are thicker or denser than the specifications allow. This ensures that the motor isn’t strained, thus prolonging the life of the brushes and other components.
Conclusion
In summary, the DeWalt DW735 Planer operates using two brushes that are essential for its functionality. By keeping an eye on their condition and replacing them as needed, you can ensure your planer runs efficiently and effectively for years to come. Remember to also maintain the other aspects of your tool through regular cleaning and care, and always use it within recommended parameters.
Taking these steps not only extends the life of your tools but also ensures high-quality finishes on your woodworking projects. With a clear understanding of how many brushes are needed and how to care for your DW735, you’re now equipped to maximize your woodworking experience. Happy woodworking!
What type of brushes are compatible with the DeWalt DW735 Planer?
The DeWalt DW735 Planer uses two types of brushes: the carbon brushes specifically designed for its motor. These carbon brushes are critical for the efficient operation of the planer, ensuring that the electrical current flows properly to the motor, providing consistent power during use. Always check the model number on the brushes to confirm compatibility with your DW735.
When purchasing replacement brushes, it’s advisable to go with OEM (Original Equipment Manufacturer) parts to guarantee quality and compatibility. While some aftermarket brushes may fit, they might not provide the same level of performance or longevity as the original DeWalt brushes.
How often should I replace the brushes in my DW735 Planer?
The frequency of replacing the brushes in your DW735 Planer depends on how often you use the machine and the type of materials you are working with. Typically, a good rule of thumb is to inspect them every 50 hours of use. If you’re working with hardwoods or dense materials, consider checking more frequently since these materials can wear down brushes quicker.
Signs that your brushes may need replacing include reduced motor performance, unusual noises during operation, or specific warning indicators if your model is equipped with them. Regular maintenance, including brush replacement, will extend the lifespan of your planer and maintain its performance.
How can I tell if my brushes are worn out?
Worn-out brushes can exhibit several signs that indicate they need replacement. A common sign is a noticeable decrease in power or performance, such as the motor struggling to start or running unevenly. Additionally, if you notice excessive sparking from the motor or if the planer shuts off unexpectedly, this can also point to worn brushes.
Another way to evaluate the condition of your brushes is to visually inspect them. If the carbon material has worn down significantly or if there are grooves or cracks, it’s time for a replacement. It’s best to change them as a set rather than individually to ensure balanced performance.
Can I replace the brushes myself, or do I need a professional?
Replacing the brushes in your DeWalt DW735 Planer is a procedure that most DIY enthusiasts can handle themselves with minimal tools. The process typically involves unplugging the planer, removing the cover, and carefully extracting the old brushes before installing new ones. Detailed instructions and video guides are often available online, which can simplify the task.
However, if you are unsure or uncomfortable performing the replacement, it’s wise to consult a professional. Mistakes during replacement may cause further damage to the motor, leading to more costly repairs. Professional service can also ensure that the brushes are correctly fitted and that your planer will function optimally.
What tools do I need to replace the brushes?
To replace the brushes in your DeWalt DW735 Planer, you don’t need many specialized tools. Generally, you will require a screwdriver (either Phillips or flathead depending on the screws used in your model) to remove the housing cover. Additionally, having a small flashlight can help you see clearly inside the planer to check the brush condition and installation points.
It’s also a good idea to have a pair of pliers on hand to help grip and pull out the old brushes if they’re stuck. Remember to ensure the planer is unplugged before you begin any maintenance work, as safety should always be your top priority when dealing with power tools.
Where can I buy replacement brushes for the DW735 Planer?
Replacement brushes for the DeWalt DW735 Planer can be found at a variety of retail locations, both online and in physical stores. Major home improvement stores, tool supply shops, and specialized hardware retailers often stock OEM brushes for this model. Shopping online through reputable retailers like Amazon, eBay, or directly from DeWalt’s website can also yield good options, often with customer reviews to help you make a choice.
When purchasing, ensure that you are buying the correct part number for the brushes. Verify the seller’s reputation and check return policies in case the brushes do not meet your expectations or compatibility needs. This diligence will help ensure you get the right quality replacement for optimal performance.