When it comes to woodworking, a high-quality finish is the hallmark of precision and skill. One of the best ways to achieve that is by upgrading your DeWalt 735 planer with a Shelix head. The Shelix head uses helical blades that provide unparalleled cutting efficiency, better chip removal, and a smoother finish compared to traditional straight blades. In this comprehensive guide, we will take you through the steps to install a Shelix head in your DeWalt 735, ensuring you achieve professional-level results with your projects.
Understanding the Benefits of a Shelix Head
Before diving into the installation process, it’s essential to understand why upgrading to a Shelix head is a game-changer for your planer:
1. Superior Cutting Performance
The helical design of the Shelix head allows for a shear cut rather than just tearing through the wood. This means that your material will suffer less damage, leading to a more polished final product.
2. Quieter Operation
Traditional straight blades tend to produce more noise during operation. Thanks to the design of the Shelix head, it operates significantly quieter, making your woodworking experience more enjoyable.
3. Reduced Tear-Out
When working with figured woods or those prone to tear-out, the helical design minimizes this problem, providing a cleaner cut which virtually eliminates the necessity for extensive sanding afterward.
Tools and Materials Required for Installation
Before you start the installation, gather the necessary tools and materials to ensure a smooth process. Here’s what you will need:
- Shelix head compatible with DeWalt 735
- Allen wrench set
- Socket wrench
- Screwdriver set
- Woodworking gloves
- Safety goggles
- Shop vacuum or dust extractor
- Lubricant (optional)
Make sure your workspace is clean and organized, allowing you to work efficiently without distractions.
Step-by-Step Installation Guide
Installing a Shelix head in your DeWalt 735 can appear daunting at first glance, but with careful attention to detail, you can achieve this upgrade in under two hours. Follow this step-by-step guide to ensure success.
Step 1: Prepare the Work Area
Before starting the installation process, take a moment to prepare your workspace:
- Unplug the DeWalt 735 to prevent any accidental startups during the installation.
- Clear a sufficient amount of space around the machine, keeping all your tools within reach.
Step 2: Remove the Planer from Its Stand
To make the installation easier, it’s recommended to remove the planer from its stand:
- Carefully lift the planer off its stand.
- Set it down on a stable, flat surface for better access.
Step 3: Remove the Stock Cutter Head
Now it’s time to remove the stock cutter head:
Unscrewing the Planer Cover
Start by unscrewing the outer cover of the planer:
- Locate the screws securing the cover. Use a screwdriver or Allen wrench as needed, depending on your model.
- Carefully lift off the cover and set it aside to expose the cutter head.
Detaching the Cutter Head
Once the cover is off, you can access the cutter head:
- Identify the locking screws that secure the cutter head in place on either side.
- Using the socket wrench or Allen wrench, remove these screws, taking care to keep them in a safe spot for later use.
- Gently slide the cutter head out of the machine. Be cautious, as it may be heavier than expected.
Step 4: Install the Shelix Head
With your stock cutter head removed, it’s time to install your new Shelix head:
Align the Shelix Head
- Carefully slide the Shelix head into the planer’s housing, ensuring it is aligned with the cutter head mounting area.
Secure the Shelix Head
- Use the locking screws from earlier to secure the new cutter head in place. Make sure to tighten them adequately to avoid any movement during operation.
Step 5: Reassemble the Planer
With the Shelix head installed, it’s time to reassemble everything:
Replace the Planer Cover
-
Carefully place the outer cover back onto the planer, ensuring all parts fit securely.
-
Reinsert and tighten the screws you removed earlier.
Step 6: Testing the Installation
With everything reassembled, it’s essential to verify that the installation was successful before diving into your woodworking:
- Plug in the DeWalt 735 and turn it on.
- Listen to how it operates. It should run smoothly with minimal noise.
- Run a few practice boards through the planer to test the performance of the Shelix head. Check for smooth cuts and minimal tear-out.
Maintenance Tips for Your Shelix Head
To ensure your Shelix head continues to provide high-quality performance, it’s crucial to maintain it regularly:
1. Regular Cleaning
After every significant use, take the time to clean the cutter head. Use a soft brush or shop vacuum to remove any wood chips or debris that may accumulate.
2. Blade Inspection
Frequently check the blades for wear. Most Shelix heads have multiple cutting edges per blade, so when one edge dulls, you can rotate it to use a fresh edge without needing to replace the entire blade.
3. Lubrication
Every few months, consider applying a light lubricant to the moving parts of the cutter head to ensure smooth operation.
Conclusion
Installing a Shelix head in your DeWalt 735 is a fantastic way to enhance your woodworking projects. The superior cutting capabilities and quieter operation significantly improve processing quality, allowing you to focus more on craftsmanship than on the tools. With this guide, you can confidently take on the installation process and enjoy your newly upgraded planer for years to come.
Embrace the precision and efficiency that a Shelix head brings, and watch your woodworking projects transform into works of art!
What is a Shelix head and why should I install one in my DeWalt 735?
A Shelix head is a type of helical cutterhead designed to improve the performance of your planer. Unlike traditional straight knives, which can produce tear-out and require frequent sharpening, Shelix heads utilize carbide inserts arranged in a spiral pattern. This design allows for a smoother cut, reduces noise, and increases the longevity of the blades.
By installing a Shelix head in your DeWalt 735, you’ll enjoy better surface finish on your wood projects with less effort. It can also handle a wider variety of wood types, including those that are prone to grain tearing, making your planning tasks more efficient and enjoyable. Overall, upgrading to a Shelix head can greatly enhance the functionality and versatility of your planer.
What tools do I need to install a Shelix head in my DeWalt 735?
To install a Shelix head in your DeWalt 735, you will need several basic tools. First and foremost, a set of screwdrivers—both flat and Phillips—will be necessary for removing the existing cutterhead and installing the new one. Additionally, a torque wrench can ensure that all screws are properly tightened to the manufacturer’s specifications.
You’ll also want to prepare a clean workspace to prevent any debris from entering the planer during the installation process. Having a small brush or compressed air can be helpful for cleaning out any dust or shavings before beginning the installation. If you have a friend to assist you, that can make the procedure smoother, especially for holding components in place during assembly.
How long does it take to install a Shelix head in a DeWalt 735?
The installation of a Shelix head in a DeWalt 735 typically takes about one to two hours, depending on your experience with power tools and machinery. If you are familiar with the planer and have prior experience with similar upgrades, the process might be quicker. On the other hand, if this is your first time, it’s wise to take your time and follow the instructions carefully to avoid any mistakes.
It’s crucial to allocate enough time to complete the task without rushing, as this could lead to errors or neglected steps. Additionally, having everything organized and at hand will contribute to a smoother installation experience. Always refer to the manufacturer’s guidelines and consider watching instructional videos for added clarity on the process.
Do I need any special skills to install a Shelix head in my DeWalt 735?
Installing a Shelix head in your DeWalt 735 does not require specialized skills, but it helps to have some basic knowledge of tool maintenance and mechanical assembly. If you have experience assembling or disassembling machinery, you’ll find the process manageable. Reading the specific instructions provided with the Shelix head is essential, as it will walk you through the necessary steps.
If you’re new to this type of project, you might want to watch video tutorials or read guides that detail the process. Familiarizing yourself with the components and their assembly will boost your confidence. Remember, patience and attention to detail are crucial, as even minor mistakes can affect the performance of your new cutterhead.
Will installing a Shelix head void my warranty on the DeWalt 735?
Installing a Shelix head can potentially void your warranty if not done according to DeWalt’s guidelines or if it leads to damage to the machine. Manufacturers often specify that any modifications made to the product can nullify the warranty. It’s essential to carefully read your warranty documentation before proceeding with the installation.
However, if performed correctly and with respect to the manufacturer’s instructions, many users find that installing a Shelix head does not cause issues during warranty claims. If your warranty is still valid, consider contacting DeWalt customer service for guidance on how the upgrade will affect it, especially if you are concerned about future repairs or replacements.
What are the benefits of using a Shelix head compared to the original cutterhead?
The primary benefit of using a Shelix head compared to the original cutterhead is the superior quality of cut it provides. The helical design of the Shelix head reduces tear-out, resulting in smoother finishes, especially on figured or hardwoods. This improvement means fewer passes with the planer to achieve a desired surface quality, saving both time and effort.
In addition to improved cut quality, the durability of the Shelix head’s carbide inserts means they can be rotated or replaced, extending the overall lifespan of the cutterhead. Unlike traditional straight knives, which require regular sharpening, the Shelix head offers a significant upgrade in maintenance efficiency. Overall, the benefits include lower noise levels, better handling of diverse materials, and enhanced performance in your woodworking projects.