The DeWalt DW708 is a well-regarded miter saw, known for its reliability and precision, making it a favorite choice among woodworking professionals and DIY enthusiasts alike. However, there may come a time when you need to pull apart your DeWalt DW708 for maintenance, repair, or cleaning. In this comprehensive guide, we will delve into the steps and considerations necessary for safely and effectively disassembling this powerful tool.
By following our detailed instructions, you will not only ensure your miter saw remains in optimal working condition but also enhance your understanding of its components. So, let’s get started on this rewarding journey of tool mastery!
Understanding the DeWalt DW708
Before jumping into the disassembly process, it is crucial to have a solid understanding of the DeWalt DW708 and its components. This model is a dual-bevel sliding miter saw that features a powerful motor, making it suitable for a variety of cutting applications.
Key Features of the DeWalt DW708
Some of the standout features include:
- Dual bevel capabilities for versatility in cutting angles
- Adjustable miter settings from 0° to 50° to the right and left
- High precision with an impressive 12-inch blade diameter
- Integrated laser guide for enhanced cutting accuracy
By familiarizing yourself with these features, you’ll appreciate the craftsmanship behind the tool and understand the importance of correctly reassembling all the components after maintenance or repairs.
Preparing for Disassembly
Before you proceed with pulling apart your DeWalt DW708, there are several preparatory steps to follow to ensure safety and efficiency.
Gathering Tools and Materials
You will need specific tools to effectively disassemble the saw. Here’s a list of basic tools required:
- Hex keys (Allen wrenches)
- Phillips and flathead screwdrivers
- Socket set with extensions
- Torque wrench
- Safety gear (gloves, goggles)
Having these tools on hand will save you time and frustration during the disassembly process.
Safety Precautions
Safety should always be your top priority when working with power tools. Consider the following precautions:
- Unplug the saw – Before starting any work, always disconnect the power supply to prevent accidental activation.
- Wear protective gear – Use safety goggles and gloves to protect yourself from dust and sharp components.
- Work in a well-lit area – Ensure your workspace is well-lit to avoid accidents and to see the components clearly.
By prioritizing safety, you protect yourself and prolong the life of your tools.
Step-by-Step Guide to Disassembling the DeWalt DW708
Now that you are prepared and equipped, it’s time to dive into the disassembly process. We will break it into several manageable steps for you to follow.
Step 1: Remove the Blade Guard
The first step in disassembling the DeWalt DW708 is to remove the blade guard.
Procedure:
- First, loosen the screws that secure the blade guard. These are usually located near the pivot point where the guard attaches to the saw base.
- Carefully lift the guard off and set it aside.
Step 2: Detach the Blade
Removing the blade is crucial for accessing internal components.
Procedure:
- Lock the blade in place using the spindle lock feature.
- Use the appropriate socket to remove the blade bolt. Turn it counterclockwise to loosen.
- Once the bolt is removed, take off the blade and place it somewhere safe.
Step 3: Access the Motor Assembly
To reach the motor assembly, further disassembly is required.
Procedure:
- Remove any cover panels by unscrewing the Phillips screws around the motor compartment.
- Look for wiring harness connectors attached to the motor. These may need to be disconnected carefully. Remember to take notes or photos of where each connector goes for reassembly.
- Once the connectors are removed, unscrew the motor mounting bolts and carefully lift the motor out.
Step 4: Examine and Clean Internal Components
While the miter saw is disassembled, it’s a good opportunity to clean and inspect the internal parts.
Procedure:
- Use compressed air to blow out any dust and debris from the casing.
- Inspect the motor, bearings, and drive assembly for any signs of wear or damage.
- Apply lubricating oil to moving parts if necessary to ensure smooth operation during reassembly.
Step 5: Reassess the Components
As you have disassembled your DeWalt DW708, take the time to assess each component. Look for any signs of damage or wear, especially in parts that undergo regular stress or friction.
Common Parts to Check:
- Blade socket
- Spring mechanisms
- Wiring and connectors
If you identify any worn parts, it might be the right time to replace them to maintain your tool’s performance.
Reassembling the DeWalt DW708
After maintenance, it is time to reassemble the DeWalt DW708 properly. This process should be done methodically to ensure everything is back in its right place.
Step 1: Reattach the Motor Assembly
To start reassembly, you will put back the motor assembly in the reverse order of disassembly.
Procedure:
- Position the motor back into place and align it with the mounting holes.
- Secure the motor using the bolts you removed earlier. Make sure to follow the manufacturer’s torque specifications for these bolts.
- Reconnect the wiring harnesses to the motor.
Step 2: Install the Blade
After ensuring all components are securely in place, move on to installing the blade.
Procedure:
- Place the blade back onto the spindle.
- Secure it using the blade bolt; make sure it’s tightened properly to prevent any slippage during operation.
Step 3: Reattach the Blade Guard
The final step in reassembly is putting the blade guard back in place.
Procedure:
- Align the blade guard back onto its pivot point.
- Secure it with the screws you previously removed.
Final Checks and Testing
Before plugging in your DeWalt DW708 miter saw, it is essential to conduct some final checks.
Checklist:
| Check | Status |
|---|---|
| All screws and bolts are tightened | ✔️ |
| Wiring connections are secure | ✔️ |
| Blade is sharp and securely attached | ✔️ |
| Blade guard is functional and secure | ✔️ |
| Power cord is undamaged | ✔️ |
Once you have verified that everything is in order, plug in your miter saw and perform a test run. Observe how it functions, listen for unusual sounds, and check for smooth operation.
Conclusion
Disassembling your DeWalt DW708 miter saw might seem daunting at first, but with the right knowledge, tools, and safety precautions, it becomes a straightforward process. Remember that regular maintenance not only extends the lifespan of your tool but also enhances its performance.
By following these detailed steps, you can ensure your DeWalt DW708 continues to operate effectively, helping you achieve precision cuts in all your woodworking projects. Happy woodworking!
What tools do I need to dismantle the DeWalt DW708 miter saw?
To dismantle the DeWalt DW708 miter saw, you’ll need a few essential tools to ensure the process goes smoothly. A good quality screwdriver set is vital, specifically one that includes both Phillips and flathead screwdrivers. Additionally, having a hex wrench or an Allen key set will be necessary for any hex screws present in the saw’s assembly.
You may also want to have a pair of pliers and a small digital camera or smartphone to document the assembly for later reassembly. A work table or a sturdy surface is highly recommended to safely lay out the parts as you dismantle them, making it easier to keep track of everything.
What safety precautions should I take when dismantling the miter saw?
Safety should always be your top priority when working with power tools. Before starting, make sure that the DeWalt DW708 miter saw is unplugged to eliminate the risk of accidental start-up. Wearing safety glasses to protect your eyes from dust and debris is also important. Additionally, using gloves can help protect your hands from sharp edges and keep them clean.
When working with the internal components, be cautious and take your time. Organize the screws and small parts in a way that makes it easy to find them when reassembling the saw. Ensure your workspace is clear of any obstructions and distractions, allowing you to focus entirely on the task at hand.
How do I keep track of parts during the dismantling process?
Keeping track of parts during the dismantling process is crucial to ensure a successful reassembly. One effective method is to use labeled containers or compartments to sort and store screws, washers, and other small components as you remove them. Labeling each container according to the part they correspond to can save a lot of time and confusion later.
Additionally, taking detailed photos at each step can serve as a visual reference for reassembly. Capturing different angles of each component can help jog your memory about where each part belongs. This combination of sorting and visual documentation should make it easier to successfully reconstruct the miter saw after it has been dismantled.
Can I find a repair manual or guide for the DeWalt DW708?
Yes, DeWalt often provides repair manuals and detailed guides for their tools, including the DW708 miter saw. You can usually find these resources on the official DeWalt website or by contacting their customer service for assistance. These manuals typically include exploded diagrams, part numbers, and assembly instructions that can greatly assist you in the dismantling process.
In addition to official resources, many woodworking forums and DIY websites feature user-generated guides and videos that demonstrate the dismantling and reassembly process. These can be invaluable for visual learners who prefer seeing the procedure in action, giving you an added layer of confidence before you start working on your saw.
What common issues can I expect while dismantling the DeWalt DW708?
While dismantling the DeWalt DW708, you may encounter some common issues that can slow down the process. One frequent problem is rust or corrosion on screws, which can make them difficult to loosen. If you face this issue, applying a penetrating oil can help break down the rust, making it easier to remove the tricky screws without damaging the surrounding components.
Another common challenge is the sheer complexity of the saw’s assembly. If you’re not careful, it’s easy to misplace parts or forget the order in which components are removed. To minimize frustration, be patient and refer back to any notes or photos you’ve taken. Keeping a logical progression in removing parts will also help you prevent confusion and ensure a smoother dismantling experience.
How can I ensure proper reassembly after dismantling the miter saw?
To ensure proper reassembly of the DeWalt DW708 miter saw, start by following the same logical order in which you dismantled it. Refer back to any photos and notes you took during the disassembly process. Having a systematic approach will help avoid missing any essential steps or parts.
It’s also wise to regularly check that each component fits snugly and securely. Use a torque wrench for any parts that require specific torque settings to ensure everything is tightened to the manufacturer’s specifications. Taking your time during reassembly will result in a well-functioning miter saw ready for your next project.