Is Your Lawn Mower Sputtering? Here’s How to Replace the Spark Plug!

The sweet, familiar hum of a lawn mower is a welcome sound in the spring and summer months. But what happens when that hum turns into a sputtering cough? A balky lawn mower can quickly turn your chore into a frustrating experience. One of the most common culprits behind a struggling mower is a worn-out spark plug. But don’t worry, replacing a spark plug is a simple DIY task that can have your lawn mower running smoothly again in no time. In this guide, we’ll walk you through the process step-by-step, so you can tackle this common lawn mower maintenance task with confidence.

A Quick Overview of Spark Plug Replacement

A spark plug plays a vital role in your lawn mower’s combustion cycle. It creates a spark that ignites the fuel-air mixture, driving the engine. Over time, spark plugs wear down and can develop gaps, carbon deposits, or even become cracked. When this happens, the spark can become weak or even fail altogether, leading to poor performance, difficulty starting, and even engine failure. Replacing a spark plug is a preventative measure to ensure your mower runs at its best and extends its lifespan.

Gather Your Supplies and Tools

Before you dive into the process, it’s essential to have the right tools and materials on hand. This will make the job much smoother and prevent any unnecessary delays.

Essential Tools

  • Socket wrench: You’ll need a socket wrench that matches the size of your spark plug. The most common sizes are 5/8″, 13/16″, and 18mm.
  • Spark plug gap gauge: This tool measures the gap between the spark plug’s electrodes. A properly gapped spark plug is essential for optimal performance.
  • Wire brush: Used to clean dirt and debris from the spark plug socket and around the spark plug itself.
  • Gloves: Wear gloves to protect your hands from dirt, oil, and potential burns.
  • Safety glasses: Protect your eyes from debris and potential sparks.

Materials

  • Replacement spark plug: Make sure to purchase a spark plug that is specifically designed for your lawn mower model. Consult your owner’s manual or a reputable parts supplier for the correct part number.

Locating the Spark Plug

Now that you have your tools ready, it’s time to find the spark plug on your lawn mower.

Identifying the Spark Plug Location

The spark plug is usually located on the top of the engine, often near the air filter. It’s typically covered by a small metal cap or wire boot.

Understanding Your Lawn Mower’s Setup

  • Single-cylinder engines: These typically have only one spark plug.
  • Multi-cylinder engines: If your lawn mower has a multi-cylinder engine, it will have multiple spark plugs, one for each cylinder.

Disconnecting the Spark Plug Wire

Once you’ve located the spark plug, it’s time to disconnect the wire leading to it.

Safety First: Disconnect the Battery

Before you begin, it’s crucial to disconnect the battery to prevent accidental shocks. Locate the battery terminals (usually marked positive (+) and negative (-)) and disconnect the negative terminal first.

Disconnecting the Spark Plug Wire

  • Locate the wire boot: This is the rubber cover over the spark plug wire.
  • Pull the boot straight off: Gently pull the boot off the spark plug terminal. Do not tug on the wire itself, as this can damage it.

Removing the Old Spark Plug

Now that the wire is disconnected, you can remove the old spark plug.

Using the Socket Wrench

  • Position the socket wrench: Place the socket wrench over the spark plug and tighten it securely.
  • Turn counter-clockwise: Slowly turn the socket wrench counter-clockwise until the spark plug is loose.
  • Remove the spark plug: Once the spark plug is loose, use your hand to finish removing it.

Inspecting the Old Spark Plug

Before installing the new spark plug, take a moment to examine the old one.

Signs of a Worn Spark Plug

  • Electrode wear: The electrodes may be worn down or pitted.
  • Carbon deposits: Black or brown deposits on the insulator or electrodes indicate excessive carbon buildup.
  • Cracked or damaged insulator: A cracked or damaged insulator can cause misfires.
  • Gap misalignment: The gap between the electrodes may be too wide or too narrow.

Discarding the Old Spark Plug

Once you’ve inspected the old spark plug, dispose of it properly. Do not throw it in the trash. Many automotive stores have recycling programs for old spark plugs.

Installing the New Spark Plug

With the old spark plug removed, it’s time to install the new one.

Checking the Gap

Before installing the new spark plug, make sure it has the correct gap.

  • Consult your owner’s manual: The recommended gap for your lawn mower’s spark plug will be listed in the owner’s manual.
  • Using the gap gauge: Insert the gauge into the gap between the electrodes. Adjust the gap as needed by gently bending the side electrode.

Installing the New Spark Plug

  • Thread the spark plug in by hand: Carefully thread the new spark plug into the spark plug socket by hand. Do not overtighten at this stage.
  • Tighten the spark plug using the socket wrench: Use the socket wrench to tighten the spark plug until it’s snug. Do not overtighten, as this can damage the spark plug threads.
  • Recommended torque: Refer to your owner’s manual for the recommended torque setting for your specific lawn mower model.

Connecting the Spark Plug Wire

With the new spark plug installed, it’s time to reconnect the wire.

Securely Connect the Wire Boot

  • Position the wire boot: Align the wire boot with the spark plug terminal.
  • Push down firmly: Press down firmly on the boot to ensure it is securely connected.

Reattach the Battery and Start Your Lawn Mower

Connect the Battery Terminal

  • Reconnect the positive terminal: Connect the positive battery terminal before connecting the negative terminal.
  • Reconnect the negative terminal: Connect the negative battery terminal last.

Test Your Lawn Mower

  • Start the engine: Start your lawn mower and let it run for a few minutes.
  • Observe performance: Check for any unusual sounds or signs of poor performance.
  • Adjust if necessary: If you notice any issues, consult your owner’s manual for troubleshooting tips.

Conclusion

Replacing a lawn mower spark plug is a straightforward task that can save you time, money, and frustration. By following these steps and ensuring you have the right tools and materials, you can confidently tackle this common maintenance task. Remember to always prioritize safety by disconnecting the battery before working on any electrical components. Enjoy a smoothly running lawn mower and a more enjoyable yard work experience!

FAQs

Q: What are the signs of a bad spark plug?

A: A sputtering lawn mower is often the most obvious sign of a bad spark plug. Other symptoms include difficulty starting the mower, the engine misfiring, or the mower running poorly. If you notice any of these problems, it’s a good idea to check the spark plug.

A: A spark plug that is heavily corroded or fouled with carbon buildup will not be able to create a strong enough spark to ignite the fuel-air mixture. This will lead to a weak or inconsistent spark, resulting in a sputtering engine.

Q: How often should I replace my lawn mower spark plug?

A: The manufacturer of your lawn mower will provide recommended maintenance intervals, which you should always refer to. Generally, you should replace your spark plug every 100 hours of use. If you live in an area with extreme weather conditions or use your lawn mower frequently, you may need to replace it more often.

A: Even if you don’t experience any problems, a worn-out spark plug can cause your lawn mower to run inefficiently. Replacing it at regular intervals helps ensure optimal performance and fuel efficiency.

Q: What tools do I need to replace the spark plug?

A: Replacing your spark plug requires a few basic tools: a spark plug socket, a wrench or ratchet, and a gap gauge. You can purchase these tools from any automotive supply store. If you’re uncomfortable working on your own lawn mower, you can always take it to a mechanic for service.

A: Some lawn mowers may have a unique spark plug socket, so it’s a good idea to check your owner’s manual. Ensure you have the correct tools before attempting to replace the spark plug to ensure a safe and successful repair.

Q: What kind of spark plug should I use?

A: The type of spark plug you need will depend on your lawn mower model. You can find the recommended spark plug information in your lawn mower’s owner’s manual or by contacting the manufacturer.

A: Using the wrong type of spark plug can damage your lawn mower engine. Always use the correct spark plug for your model to ensure optimal performance and longevity.

Q: How do I know when to tighten the spark plug?

A: When tightening the spark plug, it’s crucial to avoid overtightening. Overtightening can damage the spark plug threads and cause leaks. You should tighten the spark plug to the manufacturer’s specifications, which you can find in your owner’s manual.

A: Most spark plugs have a torque rating. If you don’t have a torque wrench, you can use a feel-tight method. When tightening the spark plug, use firm pressure until you meet resistance. Avoid using excessive force as you could damage the spark plug.

Q: Can I reuse an old spark plug?

A: It’s generally not a good idea to reuse an old spark plug. Even if the spark plug appears to be in good condition, the electrode gap may have changed over time. A worn-out spark plug can also have carbon buildup, which can affect its performance.

A: Replacing your spark plug with a new one ensures optimal performance and longevity. While you might be tempted to reuse an old spark plug, it’s best to invest in a new one for a reliable engine and a smooth-running lawn mower.

Q: What should I do if I can’t find the right spark plug?

A: If you can’t find the correct spark plug for your lawn mower model at your local store, you can contact the manufacturer. They can provide you with a list of authorized dealers or provide you with a part number for the correct spark plug.

A: Alternatively, you can search online for the correct spark plug using your lawn mower’s model number. Many online retailers offer a wide selection of spark plugs for different lawn mower models. Always ensure you purchase a spark plug that’s compatible with your lawn mower model.

Leave a Comment