Knowing When to Change Blades on Your DeWalt 735 Planer: A Comprehensive Guide

When it comes to woodworking, having the right tools can make all the difference. Among these tools, the DeWalt 735 Planer stands out for its efficiency and precision. However, even the best tools require maintenance, and one of the most critical aspects of keeping your planer in peak condition is knowing when to change its blades. In this article, we will explore everything you need to know about the DeWalt 735 Planer blade replacement, helping you keep your woodworking projects on point.

Understanding the Importance of Blade Maintenance

Keeping your DeWalt 735 Planer blades sharp is essential for several reasons. Dull blades can lead to various issues, including poor surface finishes, tear-out, and increased strain on the machine. Recognizing when to change the blades can not only enhance your results but also prolong the life of your planer. Here are a few key points to consider:

  • Cut Quality: Sharp blades create clean cuts, ensuring a smooth surface on your workpiece.
  • Efficient Operation: Dull blades force the planer to work harder, which can result in increased wear on the motor and other components.

Signs That It’s Time to Replace Your Blades

There are several tell-tale signs to look out for that indicate it’s time to change the blades on your DeWalt 735 Planer. Recognizing these signs early can save you time and effort in the long run.

1. Surface Quality Deterioration

If you notice that your workpieces are no longer coming out smooth and polished, it’s a clear indication that the blades have become dull. Dulling can result in uneven surfaces and even potential tear-out.

2. Increased Noise Levels

A sudden increase in noise from your planer during operation can be another sign. Dull blades often cause the motor to work harder, leading to higher operational noise levels. If you have been using your planer and it starts sounding rough, it might be time for a change.

3. Excessive Wood Shavings

When you notice that the shavings produced during planing are larger than usual, this can also signal dull blades. Sharp blades slice through wood efficiently, producing finer shavings. Larger shavings often indicate that the blades are not cutting properly.

4. Burning Smell

If you begin to smell burning wood or plastic while using your DeWalt 735 Planer, it’s crucial to stop and assess the blades. A burning odor can indicate overheating, often caused by dull blades that create friction instead of cutting smoothly.

How Often Should You Change the Blades?

The frequency with which you should change the blades on your DeWalt 735 Planer can vary based on several factors:

1. Type of Wood Being Planed

Hardwoods, such as oak or maple, require more frequent blade changes compared to softer woods like pine. If you are frequently working with hard materials, expect to change the blades more often.

2. Volume of Work

If you are a professional woodworker or use your planer extensively, blades may need to be replaced every few weeks. For hobbyists or occasional users, you might extend this to every couple of months.

3. Blade Type

There are various types of blades available for the DeWalt 735 Planer, including reversible blades and high-speed steel (HSS) blades. HSS blades might need changing less frequently compared to standard blades, but this varies on usage.

How to Change the Blades on Your DeWalt 735 Planer

Changing the blades on your DeWalt 735 Planer can be quickly accomplished by following a step-by-step process. Ensure you have safety goggles and gloves before starting. Here’s how:

Step 1: Gather Your Materials

Before you begin, have the following items ready:

  • Replacement blades
  • Tool kit (including wrenches)
  • Screwdriver

Step 2: Power Down and Unplug

Always ensure your DeWalt 735 Planer is turned off and unplugged from the power source to prevent any accidents during the blade replacement process.

Step 3: Remove the Blade Guard

Using a screwdriver, carefully remove the screws that hold the blade guard in place. Once removed, set the guard aside in a safe location.

Step 4: Remove the Old Blades

Locate the blade removal screws and use the appropriate wrench to loosen and remove them. Carefully take out the old blades and dispose of them safely.

Step 5: Install the New Blades

Take your new blades and position them carefully in the blade holder. Make sure they are aligned properly and secure them with the blade screws. Ensure that the blades are tightened adequately to prevent any movement during operation.

Step 6: Replace the Blade Guard

Once the new blades are in place, carefully put the blade guard back into position and secure it with the screws you previously removed.

Step 7: Test Your Planer

Finally, plug in your DeWalt 735 Planer and run a quick test on scrap wood to ensure everything is functioning correctly and that you have a smooth surface.

Best Practices for Blade Maintenance

Proper maintenance of your planer blades can save you time, money, and headaches in the long run. Here are some best practices to follow:

1. Regular Inspection

Make it a part of your routine to check your blades’ condition before starting a project. Regular inspections will give you a better idea of how frequently you need to change them.

2. Keep Blades Clean

Cleaning your blades after use can help prolong their life. Wood sap and debris can build up, leading to dullness and potential damage.

3. Store Blades Properly

When not in use, store blades in a protective case or storage area to prevent damage. Avoid exposing them to moisture, which can cause rust.

Conclusion

Knowing when to change the blades on your DeWalt 735 Planer is essential for maintaining the quality of your woodwork and ensuring the longevity of your tool. By keeping an eye on the signs of dull blades and adhering to proper maintenance practices, you can keep your projects running smoothly and efficiently. Remember, sharp blades not only make your job easier; they also contribute to achieving flawless finishes, allowing you to produce high-quality work you can be proud of. Happy woodworking!

How often should I change the blades on my DeWalt 735 planer?

The frequency of changing blades on your DeWalt 735 planer depends on how often you use the machine and the type of materials you are planning. For regular home or workshop use, it is generally recommended to change the blades every 20 to 30 hours. However, if you are working with harder woods or materials that are abrasive, you may need to change the blades more frequently to maintain optimal cutting performance.

In addition to usage, the quality of the blades and how well they are maintained can also impact lifespan. Keep an eye on the performance of your planer; if you notice a decrease in finish quality or an increase in noise during operation, it may be time to inspect and possibly change the blades sooner than your regular schedule.

What signs indicate that it’s time to change the blades?

Several signs can indicate that it’s time to change the blades on your DeWalt 735 planer. The most immediate indicators are a noticeable decline in cutting quality, such as tear-out or rough finishes on the wood. Additionally, you might experience increased resistance when feeding the wood into the planer, which can be a sign that the blades are dull and not cutting effectively.

Another sign is if you see more shavings than usual being produced during operation, which indicates that the blades are struggling to make clean cuts. Lastly, unusual noises, such as grinding or scraping sounds, may suggest that the blades have become damaged or excessively worn, signaling that it’s time for a replacement.

Can I sharpen the blades instead of changing them?

Yes, you can sharpen the blades on your DeWalt 735 planer, which can extend their lifespan and save you money. Professional sharpening services are available, or you can use a sharpening system if you prefer to do it yourself. However, it’s important to ensure that sharpening is performed correctly to maintain the blade’s angle and integrity, as improper techniques can lead to further damage.

Keep in mind that not all blades are suitable for sharpening. High-speed steel (HSS) blades, for example, can be sharpened several times, while carbide blades have a limited capacity for sharpening due to their design. Always assess the condition of your blades and determine if they are worth sharpening versus replacing for optimal performance.

How do I know if I have installed the new blades correctly?

After installing new blades in your DeWalt 735 planer, it’s crucial to ensure that they are set correctly to achieve optimal performance. One way to verify this is by performing a test cut on a scrap piece of wood. If the cut is smooth and free of tear-out, it generally indicates that the blades are installed properly.

Additionally, you can visually inspect the blades. They should be aligned evenly and should not protrude farther on one side than the other. If you notice any inconsistencies or if the depth of cut isn’t as expected, it may be a sign that the blades are not installed properly or need adjustment. Regular calibration checks can also help ensure that your blades are working efficiently and effectively.

What type of replacement blades should I use for my DeWalt 735 planer?

When choosing replacement blades for your DeWalt 735 planer, it is important to select the right type that matches the specifications of your existing equipment. Original equipment manufacturer (OEM) blades are typically recommended, as they are designed specifically for your model and ensure optimal compatibility and performance. You can find these blades through DeWalt dealers or authorized retailers.

Alternatively, aftermarket blades are also available and can offer various materials, such as high-speed steel (HSS) or carbide. While these can sometimes be cheaper, it’s crucial to check reviews and ensure compatibility with your planer to avoid any issues. Regardless of the type of blade you choose, always prioritize quality to maintain the tool’s performance and ensure a clean, smooth finish on your projects.

What maintenance steps can I take to prolong the life of my planer blades?

To prolong the life of your DeWalt 735 planer blades, routine maintenance is essential. Regularly clean the blades and the surrounding area to remove wood chips, resin, and dust, which can accumulate during operation and hinder cutting performance. A simple air compressor or brush can effectively clear away debris and keep your planer in good working condition.

Additionally, it’s helpful to use high-quality lumber free of debris, dirt, or metal contaminants that could damage the blades. Applying a thin coat of lubricant on the infeed and outfeed tables can also help materials glide through the planer smoothly, reducing strain on the blades. Furthermore, ensure that you store your planer in a dry environment to prevent moisture from affecting the blade’s integrity. Regularly checking for alignment and ensuring that all screws and components are tight can also help maintain that optimal cutting efficiency.

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