Sharpening Your Dewalt 735 Planer Blades: A Comprehensive Guide

When it comes to woodworking, having the right tools is essential for achieving high-quality results. Among those tools, the Dewalt 735 planer stands out as a favorite among both professionals and hobbyists. This powerful machine helps smooth and thickness lumber, but to maintain its performance, understanding the maintenance of its blades is crucial. One common question arises: Can Dewalt 735 planer blades be sharpened? In this article, we’ll explore whether sharpening is possible, the techniques involved, and alternative options for maintaining peak performance.

Understanding the Dewalt 735 Planer

Before diving into blade maintenance, it’s important to understand what makes the Dewalt 735 planer unique.

Key Features of the Dewalt 735 Planer

The Dewalt 735 is known for its:

  • Two-speed Gearbox: Allows for versatile planing speeds, enabling users to switch between fast and slow settings based on material type.
  • Powerful Motor: Equipped with a 15-amp motor, suitable for handling a variety of hardwoods.
  • Reversible Blades: Comes with dual-sided, carbide blades, which effectively double their lifespan.
  • Efficient Dust Collection: Designed with a fan-assisted chip ejection system to keep the workspace tidy.

These features make the Dewalt 735 an essential tool for woodworking enthusiasts. However, no matter how advanced the technology, the blades will dull over time and will require attention.

Do Dewalt 735 Planer Blades Need Sharpening?

The question of whether Dewalt 735 planer blades can be sharpened is complex.

Blade Material and Design

The blades on the Dewalt 735 are generally made of carbide. This material has superior hardness and edge retention compared to standard steel, which makes it ideal for most planing tasks. However, it does mean that the sharpening process requires specialized procedures. Carbide blades cannot be sharpened using conventional sharpening tools designed for steel blades.

Signs of Dull Blades

It’s essential to recognize when your blades need attention. Common indicators include:

  • Increased tear-out on the surface of the wood.
  • Longer time required to achieve your desired thickness.
  • Visible wear or chipping on the blade edges.

If you notice these signs, it’s crucial to assess your blade maintenance options.

Can You Sharpen Dewalt 735 Planer Blades?

So, can the Dewalt 735 planer blades be sharpened? The short answer is no, they are not designed for sharpening. The blades are typically replaced rather than sharpened.

Why Replacement is Preferred

  1. Precision Work: The efficiency and smoothness of your cuts depend heavily on blade sharpness and accuracy. Even slight imperfections from sharpening can lead to negative results in woodworking projects.

  2. Quality of Materials: Carbide blades wear down evenly at the edge and are crafted to maintain a sharp line for longer durations when compared to sharpened blades.

Blade Replacement for Dewalt 735 Planer

Since sharpening isn’t an option, understanding replacement is crucial for maintaining your Dewalt 735’s performance.

When to Replace Blades

It’s recommended to check the condition of your blades regularly. Planer blades should typically be replaced:

  • After planing about 20 to 30 board feet of dense hardwood.
  • When you notice visible damage or excessive tear-out on the wood surface.

How to Replace Dewalt 735 Planer Blades

Replacing the blades on your Dewalt 735 planer is a straightforward process. Here’s a step-by-step guide:

  1. Turn off and unplug the planer: Safety should always be your first concern.
  2. Remove the blade guard: Using a Phillips head screwdriver, remove the screws securing the blade guard.
  3. Extract old blades: Loosen the screws holding the blades in place and carefully lift them out.
  4. Install new blades: Insert the new blades into their respective slots, ensuring they fit snugly. Secure them with the screws, making sure they are evenly fastened.
  5. Reattach the blade guard: Replace the blade guard and ensure all screws are tightened properly.
  6. Test your planer: Plug back in and run a test piece of wood to ensure everything is functioning correctly.

Maintaining Your Dewalt 735 Planer for Long Life

In addition to blade replacement, there are several steps you can take to prolong the lifespan of your Dewalt 735 planer.

Regular Cleaning

Woodworking generates a lot of dust and debris. Keeping your planer clean is crucial for both performance and longevity. Regularly remove shavings and dust from the machine, particularly around the blade area.

Proper Storage

Store your planer in a dry, temperature-controlled environment. Exposure to moisture can cause rust and corrosion, adversely affecting the blades and motor components.

Routine Inspections

Perform routine inspections on the overall machine, checking for wear and tear on belts, bearings, and other components.

Alternative Options for Blade Sharpening

Since sharpening Dewalt 735 planer blades isn’t feasible, consider alternative strategies to maintain the efficiency of your woodworking operations:

Using a Professional Service

While it’s not practical to sharpen your existing blades, utilizing a professional tool sharpening service can help you maintain the quality of blades for other tools in your workshop.

Consider Aftermarket Options

There are aftermarket blades available for the Dewalt 735 that may offer more durability and longer-lasting performance compared to the standard ones. These can be a worthwhile investment if they help reduce the frequency of replacements.

Conclusion

In summary, Dewalt 735 planer blades cannot be sharpened, and the focus should instead be on efficient replacement and maintenance. By recognizing when to replace the blades, correctly executing the replacement process, and implementing proper care techniques, you can ensure that your Dewalt 735 planer continues to produce high-quality results in your woodworking projects. Embrace the knowledge of blade maintenance and invest in quality replacements to keep your woodworking endeavors on track!

What tools do I need to sharpen Dewalt 735 planer blades?

To sharpen Dewalt 735 planer blades, you will need a few essential tools. First and foremost, a sharpening stone or whetstone will be crucial for honing the blades to a fine edge. Depending on your skill level, you can also opt for a jig that holds the blades at the correct angle, which helps ensure uniform sharpening. Additionally, you may want to have a flat file or a diamond honing plate on hand for refining the edge after using the stone.

Moreover, ensure you have safety equipment, such as gloves and eye protection, to keep yourself safe while working with sharp blades. A cleaning brush, such as a wire brush, is also helpful to remove debris and wood fibers from the blades and the planer itself. These tools will facilitate a smoother sharpening process, allowing you to achieve the best results with your Dewalt 735 planer.

How often should I sharpen my Dewalt 735 planer blades?

The frequency with which you should sharpen your Dewalt 735 planer blades depends on several factors, including the type of wood you’re working with and the amount of usage the tool gets. If you frequently work with hardwoods or dense materials, you might find that your blades dull faster, necessitating more regular sharpening. For general use with softer woods, the blades may retain their sharpness longer, and you can afford to wait before sharpening.

It’s a good rule of thumb to check your blades for sharpness after every significant project or every few sessions of planning. If you notice that the smoothness of your finished work is compromised or if the planer begins to struggle while cutting, it’s time to sharpen the blades. Maintaining a consistent sharpening schedule can enhance the performance and longevity of your Dewalt 735 planer.

Can I replace Dewalt 735 planer blades instead of sharpening them?

Yes, you can replace the Dewalt 735 planer blades instead of sharpening them. This option may be more convenient for those who don’t feel comfortable sharpening the blades or lack the necessary tools. Replacement blades are relatively easy to find and install, and they offer a quick way to restore the performance of your planer. However, some woodworkers prefer to sharpen their blades to save on costs and reduce waste.

Replacing blades can be a more expensive ongoing solution, especially if you are a frequent user. If you choose to replace the blades, ensure you buy high-quality replacement blades that are specifically designed for the Dewalt 735 model. This will help maintain the quality of your work, as aftermarket blades may not always provide the same performance or durability as the original manufacturer’s blades.

What are the signs that my planer blades need sharpening?

There are several signs that indicate your Dewalt 735 planer blades may need sharpening. One of the most noticeable signs is a decrease in cutting efficiency. If your planer begins to tear or splinter the wood rather than producing a smooth finish, it’s likely that the blades have dulled and need sharpening. Additionally, if you find that you have to apply more pressure than usual to complete the same tasks, this is another indication that your blades may be losing their sharpness.

Another sign to watch for is a rough or inconsistent surface on the wood after planing. If the finished material shows lines, ridges, or uneven surfaces, it could suggest that the blades aren’t making proper contact due to dullness. Regularly inspecting the quality of your work can help you keep track of when sharpening is necessary, ensuring that your planer continues to operate efficiently.

Is it safe to sharpen planer blades at home?

Sharpening planer blades at home can be safe as long as you follow the proper safety protocols. It’s essential to use the right tools and to wear appropriate safety gear, such as gloves and goggles, to protect yourself from sharp edges and any flying debris. Additionally, ensure that your workspace is clean and organized to reduce any hazards that may arise during the sharpening process. Being mindful of your surroundings and maintaining focus will contribute to a safer sharpening experience.

Moreover, it’s important to adhere to the manufacturer’s recommendations regarding blade angles and sharpening techniques. If you’re unsure about how to sharpen the blades correctly, consider watching instructional videos or reading comprehensive guides that demonstrate proper techniques. Taking your time and exercising caution will not only help you achieve the desired sharpness but also ensure your safety throughout the process.

Can I use an electric sharpener for Dewalt 735 planer blades?

Yes, you can use an electric sharpener for Dewalt 735 planer blades, but it’s important to choose the right type of sharpener. Electric sharpeners designed for planer blades often provide a consistent angle and quick sharpening, making the process efficient. However, some woodworkers prefer manual sharpening techniques as they allow for greater control over the sharpening angle and can produce superior results if done correctly.

When using an electric sharpener, ensure that you follow the manufacturer’s instructions and settings specifically for planer blades. Misuse of an electric sharpener can lead to overheating, which may damage the blade edge. If you’re considering this method, keep an eye on the blade’s temperature and make sure to regularly inspect the edge for quality throughout the sharpening process.

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