The DeWalt DW735 planer is a powerful tool in any woodworker’s arsenal. It offers exceptional performance and reliability in thicknessing wood, making it a go-to choice for both professionals and DIY enthusiasts. However, like any mechanical device, it requires regular maintenance to ensure optimal performance. One of the critical maintenance tasks you may encounter is changing the drive belt on your DW735 planer. This article provides a comprehensive guide on how to change the belt on your DeWalt DW735 planer, ensuring you keep your tool running smoothly.
Understanding the Importance of the Drive Belt
The drive belt in your DeWalt DW735 planer is an essential component that transfers power from the motor to the cutter head. A well-functioning belt ensures that the planer operates efficiently, allowing you to achieve precise cuts and finishes. Over time, wear and tear can cause the belt to crack or fray, resulting in decreased performance or even complete failure. Regularly checking and replacing the drive belt is crucial for maintaining the longevity and effectiveness of your planer.
Signs That It’s Time to Change the Belt
Before diving into the replacement process, it’s important to recognize the signs that indicate your DW735 needs a new drive belt. Common signs include:
- Increased Vibration: Excessive vibration during operation can indicate a loose or damaged belt.
- Unusual Noises: If you hear rattling or grinding noises, it may signify belt wear or failure.
- Reduced Performance: Noticeable decreases in power or inconsistencies in cuts often point to a failing belt.
Identifying these signs early can save you time and prevent further damage to your tool.
Preparation for Replacing the Drive Belt
Before you start the replacement process, gather the necessary tools and materials. Here is what you will need:
Required Tools and Materials
- Replacement drive belt for DeWalt DW735
- Screwdriver (Phillips and flathead)
- Wrench set
- Torx driver (for some screws)
- Soft cloth or towel (for cleaning)
Make sure your workspace is clean and well-lit, ensuring you have enough room to work comfortably around your planer.
Steps to Change the Belt on the DW735 Planer
Now that you have your tools ready, it’s time to replace the drive belt. Follow these steps carefully to ensure a successful installation.
Step 1: Disconnect the Power Source
Safety first! Always start by unplugging the planer from the power source to avoid accidental starts while you work on it. This step is crucial to prevent injuries.
Step 2: Remove the Planer from the Stand
To work more comfortably and access the drive components, remove the DW735 from its stand. If it’s fixed in place, gently lift it and place it on a stable surface.
Step 3: Remove the Outer Housing
Next, you’ll need to take off the external housing that protects the drive belt.
3.1: Remove the Screws
Use a screwdriver to remove the screws on the side and back of the DW735. Keep these screws in a safe place for reassembly.
3.2: Lift Off the Cover
Carefully lift off the outer housing. Make sure not to force it, as some connectors might still be attached. Set it aside on the clean surface you prepared earlier.
Step 4: Access the Drive Belt
Once the outer housing is removed, you will have access to the drive belt system.
4.1: Locate the Tension Adjustment
Find the tension adjustment mechanism, which is typically a bolt that you can loosen to relieve tension from the belt.
4.2: Loosen the Belt
Using the appropriate wrench, loosen the bolt to relieve tension on the drive belt. Carefully slide the old drive belt off the pulleys.
Step 5: Install the New Drive Belt
Now, it’s time to install the new belt.
5.1: Position the New Belt
Take your new replacement drive belt and position it around the pulleys in the same manner as the old belt.
5.2: Adjust Tension
Once the new belt is in place, carefully tighten the tension adjustment bolt until the belt is snug but not overly tight. A properly tensioned belt is crucial for optimal performance.
Step 6: Reassemble the Planer
Once the new belt is installed, you can reassemble the planer.
6.1: Replace the Outer Housing
Carefully place the outer housing back on the planer, ensuring all connectors and components are properly aligned.
6.2: Secure with Screws
Reinsert and tighten all screws you removed earlier to ensure the housing is snug and secure.
Step 7: Reconnect the Power
Once reassembled, plug the DW735 back into the power source to test the new drive belt.
Step 8: Test the Planer
Before getting back to your projects, it’s essential to run a test to ensure everything is functioning correctly.
8.1: Power On the Planer
Turn on the DW735 and allow it to run at a low speed initially.
8.2: Listen and Observe
Pay attention to any unusual noises and monitor the performance of the planer. If everything appears to be working as expected, you have successfully changed the belt!
Tips for Maintaining Your DeWalt DW735 Planer
Maintaining your DW735 planer goes beyond just changing the drive belt. Here are a few tips to extend the life of your machine:
- Regular Inspections: Frequently check for any wear and tear on belts and blades, addressing issues before they become significant problems.
- Keep It Clean: After each use, clean the surfaces to prevent dust and debris build-up, which can affect performance.
Conclusion
Replacing the drive belt on your DeWalt DW735 planer is a straightforward process that can significantly improve the tool’s efficiency and lifespan. By recognizing the signs of a failing belt and following the detailed steps outlined in this article, you can ensure that your planer continues to deliver precise and accurate cuts for years to come. Embrace the maintenance of your tools as an integral part of woodworking, and always prioritize safety in your workshop. Happy planing!
What tools do I need to change the belt on my DeWalt DW735 planer?
To change the belt on your DeWalt DW735 planer, you will need a few essential tools. First, gather a set of screwdrivers, including both flat-head and Phillips-head types, which will help you remove the screws securing the planer cover. Additionally, a torque wrench will be necessary to ensure that you properly tighten the bolts when reassembling the unit. Pliers may also come in handy for handling small parts.
It is also advisable to have a clean cloth and some lubricant on hand. The cloth will help keep the workspace tidy, while the lubricant can be used on moving parts to ensure smooth operation after the belt change. Having these tools ready will make the process more efficient and help you avoid interruptions.
How do I know when it’s time to change the belt?
You should consider changing the belt on your DeWalt DW735 planer when you notice a decrease in performance. Common indicators include a significant drop in the quality of cuts, excessive vibration during operation, or unusual noises coming from the tool. These symptoms can indicate that the belt is worn or damaged, affecting the efficiency of the planer.
Additionally, regular maintenance checks can help determine the condition of the belt. Inspect it periodically for signs of fraying, cracks, or slipping. If you observe any wear and tear, it’s best to replace the belt even if the planer still seems operational, as this can prevent further damage and ensure optimal performance.
Can I change the belt myself, or do I need a professional?
Changing the belt on your DeWalt DW735 planer can definitely be a DIY task, provided you have some basic mechanical skills and the right tools. The process is relatively straightforward, and many users find it manageable with a little patience and attention to detail. There are also many informational resources, including videos and manuals, available to guide you through the steps.
However, if you’re uncertain about your ability to perform the task or if the planer is still under warranty, it might be worth consulting a professional. They will have the experience and tools necessary to complete the job efficiently, ensuring that everything is properly aligned and functioning as it should.
How long does it take to change the belt on a DeWalt DW735 planer?
Changing the belt on your DeWalt DW735 planer generally takes between 30 minutes to an hour, depending on your familiarity with the process. If you’ve done it before, you might find it easier and quicker. On the other hand, if it’s your first time, it may take longer as you take extra precautions to ensure everything is done correctly.
It’s always a good idea to allocate more time than you think you’ll need, especially if you encounter any complications or if you’re unsure about a step in the process. Taking your time will help to prevent mistakes and ensure that the new belt is installed properly, ultimately contributing to the longevity and performance of your planer.
What are the steps involved in changing the belt?
To change the belt on your DeWalt DW735 planer, start by unplugging the machine for safety. Next, remove the screws that secure the top cover, a task made easier with the right tools. Once the cover is off, you’ll need to disassemble the components that block access to the belt, taking careful note of how everything fits together for reassembly.
After clearing the necessary parts, you can remove the old belt by sliding it off the pulleys. Install the new belt by threading it through the same path as the old one, ensuring it fits snugly but not too tightly. Finally, reassemble all the components, secure the cover, and perform a test run to ensure everything is working correctly.
Where can I purchase a replacement belt for my DW735 planer?
Replacement belts for the DeWalt DW735 planer can be found at multiple retailers. You can start by checking online marketplaces like Amazon or eBay, where you can often find competitive prices and a variety of options. Additionally, specialized tool retailers and DeWalt’s official website offer replacement parts tailored specifically for your planer model, ensuring compatibility.
If you prefer shopping in person, home improvement stores like Home Depot or Lowe’s typically carry a range of DeWalt accessories and replacement parts. Before purchasing, it’s a good idea to check the part number of your current belt or consult your planer’s manual to confirm you are getting the correct replacement.