If you’re a woodworker or a DIY enthusiast, you understand that the right tools are essential for achieving high-quality results. The DeWalt DW735 planer is one such tool, known for its reliability and performance. However, to maintain its cutting efficiency, regularly changing the blades is critical. In this comprehensive guide, we will delve into the step-by-step process of changing blades on the DeWalt DW735, ensuring your woodworking projects continue to shine.
Understanding Your DeWalt DW735 Planer
Before we dive into the blade replacement process, it’s important to familiarize yourself with the DeWalt DW735 planer. This tool is renowned for its powerful motor and precision cutting capability. It features two-speed gear boxes, facilitating superb performance, whether for a smooth finish or dimensioning lumber.
Key Features of the DeWalt DW735:
– 13-inch cutting width
– 20,000 RPM cutter head speed
– Two-speed settings for various materials
– A robust and durable construction
Moreover, the DW735 uses high-speed-steel (HSS) blades that provide a long life and excellent cutting capability. However, as with all blades, regular wear and tear demands that you change them periodically to retain the tool’s efficiency.
Signs It’s Time to Change the Blades
Knowing when to change the blades on your DW735 is crucial. Here are some common indicators:
- Increased resistance during planing.
- Poor finish quality, such as tear-out or uneven surfaces.
When you notice these signs, it’s time to change the blades. Regular inspections will help prolong the life of your planer and ensure consistent results.
Necessary Tools and Safety Equipment
Changing the blades on your DeWalt DW735 requires some specific tools. Below is a list of what you’ll need to make the process seamless:
Required Tools
- Torque wrench (with the appropriate socket size)
- Flathead screwdriver
- Replacement blades
- Safety glasses
- Work gloves
- Dust mask
Equipping yourself with the necessary tools, along with safety gear, not only ensures a smooth operation but also prioritizes your safety.
Step-by-Step Guide to Changing Blades on a DeWalt DW735
Now that you’re ready and equipped, let’s go through the detailed process of changing the blades on your DeWalt DW735 planer:
Step 1: Power Off and Unplug Your Planer
Before you start any maintenance work, your safety is paramount. Make sure to completely power off and unplug the tool to prevent any accidental starts while you’re working on it.
Step 2: Remove the Cutter Head Guard
To access the blades, you first need to remove the cutter head guard. The following are the steps:
– Locate and unscrew the screws securing the cutter head guard using your flathead screwdriver.
– Carefully lift off the cutter head guard and set it aside.
Step 3: Unscrew the Blade Retaining Screws
With the guard removed, you will see the blade retaining screws. Follow these steps:
– Using your torque wrench, loosen the blade retaining screws. It’s recommended to follow a pattern (slightly loosening each screw) to prevent warping.
– Once loose, proceed to remove them completely.
Step 4: Remove the Old Blades
Now you’re ready to take off the old blades:
– Carefully lift the blade out of its slot, ensuring not to damage the blade holder.
– Inspect the blade holder for any debris or signs of wear.
Step 5: Install the New Blades
It’s time to install the fresh blades:
– Align the new blade with the holder, ensuring the blade sits flush against it.
– Insert the blade retaining screws back through the new blade holes.
Step 6: Tighten the Screws Evenly
To maintain even pressure across the blade, tighten the screws in the same crisscross pattern used during removal:
– Gradually tighten each screw until all are secure. Be careful not to overtighten, as this can damage the blades or the housing.
Step 7: Reattach the Cutter Head Guard
Once the new blades are in position and secured, it’s time to put everything back together:
– Align the cutter head guard back onto the planer.
– Screw it into place, ensuring it is firmly and evenly placed.
Step 8: Final Inspection and Testing
After reassembling the planer, it’s important to ensure everything is in working order:
– Conduct a visual inspection to confirm that no tools are left in the working area.
– Plug in and power on your DW735. Run a test with a piece of scrap wood to check for any irregularities in cutting.
Tips for Maintaining Your DeWalt DW735 Planer
Once you’ve successfully changed the blades, consider the following tips to help maintain your DeWalt DW735 and prolong its life:
1. Regular Cleaning
Regularly clean your planer after every use. Dust and wood shavings can accumulate, leading to reduced performance. Use a compressed air blower to free up any debris in hard-to-reach places.
2. Frequent Inspections
Regularly check for any wear on your blades and other components. Catching issues early can save time and money in the long run.
3. Store Properly
Proper storage of your tool is essential. Keep it in a dry place and cover it to protect it from dust.
4. Use Quality Blades
Investing in high-quality replacement blades can significantly enhance cutting efficiency. Opt for OEM (Original Equipment Manufacturer) blades for best results.
Conclusion
Changing the blades on your DeWalt DW735 is a fundamental skill for anyone serious about woodworking. Regular blade maintenance will not only ensure high-quality cuts but also extend the life of your planer. By following this guide, you’ll find that the process is less daunting and can be achieved with relative ease. Always remember to prioritize safety and perform checks regularly to enjoy optimal performance from your DeWalt DW735. Happy planing!
What tools do I need to replace the blades on a DeWalt DW735 planer?
To replace the blades on a DeWalt DW735 planer, you will primarily need a few essential tools. A flat-head screwdriver and an Allen wrench (usually included with the planer) are necessary for loosening and tightening the blade screws. Additionally, a clean cloth or paper towel can help you manage any sawdust or debris that may be present during the process.
Moreover, if you wish to ensure precision during the installation, you might want to keep a ruler or calipers handy to measure the alignment of the blades. A blade removal tool can also be useful for those who frequently replace blades, making the process quicker and more efficient. Having these tools ready will prepare you for a smooth blade replacement experience.
How often should I replace the blades on my DeWalt DW735 planer?
The frequency of blade replacement for your DeWalt DW735 planer depends on a few factors, including the type of material being planed and how often you use the machine. If you’re regularly working with hardwood or planing large quantities of wood, you might need to replace the blades more frequently—perhaps every few weeks. Conversely, if your usage is light or if you’re primarily working with softer woods, you may go several months without needing to change them.
It’s also important to monitor the performance of the blades. If you notice the quality of the cut is declining or if you’re experiencing tear-out, it’s a good sign that the blades need to be replaced. Regular inspection will ensure that you maintain an optimal performance level and achieve the best finish on your projects.
Can I sharpen the blades instead of replacing them?
Yes, you can sharpen the blades on your DeWalt DW735 planer instead of replacing them. This is a cost-effective option that can prolong the life of your blades and ensure that they continue to produce high-quality cuts. When sharpening, it’s essential to use a proper sharpening tool or file to maintain the blade’s edge correctly.
However, keep in mind that not all types of blades are designed for sharpening. Some manufacturers recommend replacing blades once they become dull, as repeated sharpening can lead to thin edges that may break or chip. It’s always best to consult the manufacturer’s guidelines for your specific blades to determine whether sharpening is a viable option.
Is it difficult to replace the blades on a DeWalt DW735 planer?
Replacing the blades on a DeWalt DW735 planer is generally not a difficult task and can be accomplished with some basic tools and attention to detail. The process typically involves removing the cutter head cover, loosening the blade retention screws, lifting out the old blades, and inserting the new ones. With clear instructions and a systematic approach, even beginners can successfully navigate the replacement process.
It’s advisable to follow the user manual closely and take your time to ensure everything is set up properly. A well-executed blade replacement not only extends the life of your planer but also enhances its performance. Engaging in this task regularly will help you build confidence and familiarity, making future replacements quicker and easier.
What should I do if I experience problems after replacing the blades?
If you encounter issues after replacing the blades on your DeWalt DW735 planer, such as an uneven cut or excessive noise during operation, it’s important to troubleshoot the problem carefully. First, double-check that the blades are installed correctly and are properly aligned. Misalignment can lead to poor performance, so ensuring that the blades are flush and evenly positioned is crucial.
If alignment is not the issue, examine the blade height settings and the overall condition of the machine. Dust buildup or debris in the cutter head can also affect performance. If you continue to experience challenges, consulting the user manual or reaching out to DeWalt customer service for guidance can provide additional insights and help resolve the issue effectively.
Are there any safety precautions to consider during blade replacement?
Absolutely, safety should always be a priority when working on any power tool, including the DeWalt DW735 planer. Before you start the blade replacement, make sure the machine is unplugged to prevent accidental activation. Wearing safety goggles and gloves is recommended to protect your eyes and hands from sharp edges and flying debris during the process.
Additionally, handle the blades carefully, as they can be extremely sharp, even if they appear dull. It’s also a good practice to ensure your workspace is clean and organized to minimize distractions and potential hazards. Reviewing safety guidelines and taking the necessary precautions will help you perform the blade replacement safely and efficiently.