If you’re a woodworking enthusiast or professional, you know that the efficiency and precision of your tools play a crucial role in your projects. One of the most important tools in your arsenal is the planer, and among the top contenders in the market is the DeWALT DW735. However, over time, your blades will wear out, and knowing how to replace them is essential for maintaining the performance of your planer. In this comprehensive guide, we’ll dive deep into how to change blades on the DeWALT DW735, ensuring you have all the information you need for a smooth operation.
Introduction to the DeWALT DW735 Planer
The DeWALT DW735 is a popular choice among woodworkers for its power and reliability. With a 13-inch cutting width and a two-speed feed rate, it provides exceptional capacity for planing hardwoods and other materials. However, like any tool, regular maintenance is necessary to keep it running at its best. One of the primary components that will need periodic replacement is the blades.
Why Changing Blades is Crucial
Over time, the blades on your DW735 will dull due to extensive use. Dull blades can lead to various issues, such as:
- Poor Surface Finish: Dull blades can cause chips and tear-outs, resulting in a rough finish that requires additional sanding.
- Increased Workload: You may find yourself making multiple passes to achieve the desired thickness, wasting both time and material.
- Overheating: Dull blades can cause the motor to work harder, leading to overheating and increased wear on other internal components.
To maintain the longevity and effectiveness of your planer, it’s essential to change the blades regularly.
Tools and Materials Needed
Before diving into the blade-changing process, gather the necessary tools and materials:
- New DeWALT DW735 replacement blades
- Allen wrench (included with the planer)
- Torque wrench (optional but recommended)
- Cleaning cloth
- Safety glasses and gloves
Having everything prepared will streamline the process and help you avoid any unnecessary interruptions.
Step-by-Step Guide to Changing Blades on the DeWALT DW735
Changing the blades on your DeWALT DW735 may seem challenging at first, but with the correct steps, it can be a straightforward task. Below, we’ll break down the process into manageable steps.
Step 1: Power Off and Unplug the Planer
The first and most critical step in any tool maintenance is to ensure the planer is powered off and unplugged. This will prevent any accidental starts that could lead to injury while you work on the blades.
Step 2: Access the Blades
To access the blades, you need to remove the blade guard:
- Using the Allen wrench, unscrew the two screws securing the blade guard.
- Carefully lift the blade guard off to expose the rotor where the blades are housed.
Step 3: Remove the Dull Blades
Now that you have access to the blades, you can remove the dull ones:
- Locate the two blade screws that hold each blade in place.
- Using the Allen wrench, loosely turn the screws counter-clockwise. Avoid removing the screws completely to prevent losing them.
- Pull the dull blade from its housing, and set it aside.
Step 4: Clean the Blade Housing
Before installing the new blades, it’s a good idea to clean the blade housing:
- Use a cleaning cloth to remove any sawdust or debris from the area.
- Inspect the housing for any signs of wear or damage to ensure optimal performance when installing new blades.
Step 5: Install the New Blades
With a clean surface, you can now install the new blades:
- Take your new DeWALT DW735 blades and align them with the blade housing.
- Slide the blade in place, ensuring it fits snugly against the rotor.
- Re-insert the blade screws and turn them clockwise to secure the blade firmly. Be careful not to overtighten, as this can cause damage.
Step 6: Replace the Blade Guard
After securing the new blades, the next step is to replace the blade guard:
- Align the guard over the blades.
- Secure it by tightening the screws with the Allen wrench.
Step 7: Check Blade Alignment
Proper blade alignment is crucial for achieving the best performance:
- Rotate the cutterhead by hand to ensure the blades spin freely and do not touch the blade guard.
- Make any necessary adjustments before finalizing the installation.
Step 8: Power On and Test
Now it’s time for the moment of truth. Plug the planer back in and:
- Turn the power on to ensure everything is functioning correctly.
- Perform a test pass with a scrap piece of wood to confirm the new blades are cutting smoothly and cleanly.
Tips for Maintaining Your DeWALT DW735 Planer
To prolong the life and performance of your DeWALT DW735 planer, consider the following maintenance tips:
Regular Cleaning
Keep your planer clean by removing sawdust and debris regularly. A clean machine will function better and last longer.
Routine Inspections
Regularly inspect your blades, belts, and electrical components for signs of wear or damage. Early detection can prevent more extensive repairs down the line.
Use the Right Blades
Always choose high-quality replacement blades specific to the DW735 model. Compatible blades will ensure optimal performance and reduce the risk of damage.
Follow Manufacturer Guidelines
Consult the user manual for specific recommendations regarding blade changes and maintenance routines.
Conclusion
Changing the blades on your DeWALT DW735 is an essential skill for any woodworker looking to maintain quality in their work. While it may seem daunting, following the outlined steps can make the process efficient and straightforward. Remember to prioritize safety by wearing protective gear and ensuring the power is off while working.
By keeping your blades sharp and in good condition, you’ll enhance the performance of your planer, achieve smoother finishes, and produce top-notch woodworking projects. Don’t wait for the blades to dull—be proactive in your maintenance and enjoy the benefits of a well-care-for tool!
With this guide, you should now feel confident in your ability to change the blades on your DeWALT DW735 planer effectively. Happy woodworking!
What types of blades are compatible with the DeWALT DW735 Planer?
The DeWALT DW735 Planer primarily uses two types of replacement blades: standard high-speed steel (HSS) blades and carbide blades. Both types are designed to fit the planer perfectly, allowing for a seamless installation. HSS blades are typically more affordable and adequate for general woodworking tasks, while carbide blades can provide superior durability and longevity, particularly useful for working with dense or abrasive materials.
When selecting blades, it’s essential to consider your specific woodworking needs. If you plan to undertake heavy-duty projects or work with hardwoods, investing in carbide blades may prove beneficial. HSS blades, on the other hand, are well-suited for softer woods and lighter tasks, allowing you to switch between types based on the project requirements.
How do I know when it’s time to change the blades on my DW735 Planer?
Recognizing when to change the blades on your DeWALT DW735 Planer is crucial for maintaining optimal performance and achieving smooth finishes. Common signs include noticeable tearing or roughness on the surface of the wood, increased noise during operation, and an evident decrease in cutting efficiency. If you find yourself making multiple passes to achieve the desired thickness or finish, it may be time to inspect the blades.
Regular maintenance and inspection are essential for ensuring that you catch blade wear early. As a best practice, try to check your blades every few hours of use, especially when working with harder wood species. Keeping an eye on their condition will not only prolong the life of your planer but also save you time and effort in the long run.
What tools do I need to change the blades on the DW735 Planer?
Changing the blades on the DeWALT DW735 Planer is a straightforward process that requires minimal tools. The primary tools you will need include a Phillips screwdriver to remove the blade cover, and an adjustable wrench or socket set for loosening the blade locking screws. It’s also advisable to have a clean cloth or brush handy to remove any debris or dust before you begin the blade replacement.
Having all the necessary tools ready will streamline the process and ensure you can complete the task quickly and efficiently. Additionally, wearing safety gloves during the process is advised, as the edges of the blades can be extremely sharp, and you want to avoid any accidental cuts.
Can I sharpen the blades instead of replacing them?
While it is technically possible to sharpen the blades on the DeWALT DW735 Planer, it may not always be the most efficient or effective option. High-speed steel blades can be sharpened a few times before they need to be replaced, whereas carbide blades are more challenging to sharpen due to their material hardness. If you choose to sharpen them, using a proper sharpening system is essential to maintain the blade’s original angle and effectiveness.
However, frequent sharpening can lead to a reduction in the blade’s profile and may cause performance dips over time. In many cases, opting for new replacement blades can be more economical and save you valuable time, especially if the blades are severely worn or damaged. Weigh the benefits of sharpening against the convenience and performance of brand-new blades when making your decision.
What is the recommended procedure for changing the blades?
Changing the blades on your DeWALT DW735 Planer should be done carefully to ensure safety and efficiency. Begin by unplugging the planer to eliminate any risk of accidental startup. Remove the blade head cover by using the appropriate screwdriver, and next, carefully loosen the blade locking screws to release the old blades. Note the orientation of the blades for precise replacement.
Once the old blades are removed, clean the blade housing to remove any sawdust or debris. Proceed to install the new blades by following the same orientation as the old ones, ensuring they are adequately secured in place by tightening the locking screws. Finally, replace the cover and perform a quick test run to check for any vibrations or issues, confirming that the blades are correctly installed.
Is there any maintenance required after changing the blades?
Yes, after changing the blades on your DeWALT DW735 Planer, it’s important to carry out specific maintenance tasks to ensure the tool’s longevity and performance. Start by cleaning the entire planer to remove any wood shavings, dust, and debris accumulated during the blade change process. This not only helps maintain a clean workspace but also prevents any potential issues during future use.
Additionally, it’s a good practice to periodically check the alignment of the blades after installation. If the blades are not aligned correctly, they may not cut evenly, leading to poor results. Beyond that, regular lubrication of the moving parts and ensuring that the planer is stored in a dry environment will contribute to its overall maintenance and preparedness for your next project.