If you’re a woodworking enthusiast or a professional carpenter, you’re likely familiar with the significant role that a planer plays in achieving that perfect finish. Among the tools available, the DeWalt 735 Planer stands out for its performance and durability. However, like any mechanical tool, it may require maintenance and parts replacement over time. One of the most crucial components you may need to replace is the cutter head. In this comprehensive guide, we’ll walk you through the essentials of changing the cutter head on your DeWalt 735 Planer, ensuring a smooth and efficient transition.
Understanding the DeWalt 735 Planer and Its Components
Before diving into the procedure, it is essential to familiarize yourself with the basics of the DeWalt 735 Planer and its cutter head. This two-speed, portable planer is known for its robust construction and precision-cutting capabilities.
The Cutter Head: An Overview
The cutter head is a vital part of any planer. It houses the cutting blades and rotates at high speeds to shape and smooth the wood as it passes through. Over time, these cutter heads can wear down or become damaged, affecting the tool’s performance and result in splintered or uneven finishes.
Signs You Need to Change the Cutter Head
You may notice several indicators that it’s time to replace your cutter head:
- Poor Surface Finish: If your wood surfaces appear rough or uneven despite the settings, it’s a telltale sign your cutter head may be dull or damaged.
- Uneven Thickness: If the material comes out thicker in some areas than others, the cutter head may not be aligned properly or could be in need of replacement.
Now that you understand when to replace the cutter head, let’s delve into the process itself.
Tools and Materials Required
Before beginning any maintenance task, having the right tools and materials on hand is essential for a smooth workflow. For changing the cutter head on a DeWalt 735 Planer, you will need the following:
- Replacement Cutter Head
- Open-End Wrench
- Phillips Screwdriver
- Flathead Screwdriver
- Torque Wrench
- Pneumatic Grease or Lubricant
- Safety Goggles
- Work Gloves
Make sure to consult the user manual for specific part numbers related to your DeWalt 735 Planer model.
Steps to Change the Cutter Head on Your DeWalt 735 Planer
Changing the cutter head on your DeWalt 735 Planer involves several steps. Here, we break down the process for you.
Step 1: Preparing Your Workspace
Before working on any power tool, safety should be your top priority. Make sure you have a clean and well-lit workspace. Wear safety goggles and gloves to protect yourself from flying debris and sharp components.
Step 2: Disconnect from Power
Ensure that the DeWalt 735 Planer is disconnected from the power source. Unplugging the tool eliminates any risk of accidental startups that could lead to injuries.
Step 3: Remove the Dust Chute
The dust chute needs to be removed to access the cutter head. Use your Philips screwdriver to take off the screws securing the dust chute to the body of the planer.
Tip:
Place the screws in a small container to avoid losing them.
Step 4: Disassemble the Cutter Head Assembly
With the dust chute removed, you are now able to access the cutter head. Use the open-end wrench to remove the bolts securing the cutter head. It’s vital to remember the arrangement of components so you can accurately reassemble them later.
Step 5: Replace the Cutter Head
Lift out the old cutter head carefully. Before you install the new cutter head, inspect the area for any damage or debris and clean as necessary.
Once the area is clear, place the new cutter head into position. Be sure it is seated correctly before you start securing it.
Step 6: Secure the Cutter Head
Using the torque wrench, tighten the bolts to securing the cutter head. Proper torque is crucial to ensure that the cutter head functions effectively and remains aligned. Consult your user manual for the specific torque specifications required for your model.
Step 7: Reassemble the Dust Chute
Once the cutter head is secured, you can replace the dust chute by reversing the disassembly steps. Use your Philips screwdriver to reattach the screws, ensuring a snug fit.
Step 8: Test the Planer
With everything reassembled and secured, the time has come to test your DeWalt 735 Planer. Plug it back in, and make sure to perform a trial run on a piece of scrap wood. Check for smooth operation and even cuts.
Tip:
It’s advisable to run your planner on lower settings for the first use after changing the cutter head to ensure everything operates smoothly.
Maintenance Tips for Your DeWalt 735 Planer
To get the most out of your DeWalt 735 Planer and prolong the life of your cutter head, consider the following maintenance tips:
- **Regular Inspection:** Regularly inspect your planer for any signs of wear or damage. This can save you time and labor in the long run.
- **Lubrication:** Keep the cutter head lubricated to reduce friction and enhance performance.
By adhering to a consistent maintenance routine, you can ensure that your DeWalt 735 Planer remains in optimal condition and delivers the best results.
Conclusion
Changing the cutter head on your DeWalt 735 Planer is an essential skill that every woodworker should master. By following the steps outlined in this article and practicing proper maintenance, you can ensure that your tool remains a reliable asset in your woodworking endeavors. Remember that a well-maintained tool not only performs better but also enhances the overall quality of your woodworking projects. Enjoy your crafting and remember to work safely!
What tools do I need to replace the cutter head on my DeWalt 735 planer?
Replacing the cutter head on your DeWalt 735 planer will require a few essential tools to ensure the process goes smoothly. You will need a set of hex wrenches, a screwdriver (preferably a Phillips head), and a torque wrench. Additionally, having a flat surface or a workbench can make the task easier and more manageable.
It’s also beneficial to have a pair of safety gloves and goggles on hand to protect yourself while working. Before starting the replacement process, ensure that you have a clean workspace to minimize the chances of losing small components and keep everything organized.
How do I remove the old cutter head from the DeWalt 735 planer?
To remove the old cutter head from your DeWalt 735 planer, start by unplugging the machine to ensure safety. Next, you will need to detach the planer’s casing to access the cutter head. This typically involves unscrewing several screws on the outer casing using a screwdriver. Be sure to keep these screws in a safe location for later reassembly.
Once the casing is removed, locate the cutter head assembly. Carefully unscrew the bolts or set screws holding the cutter head in place. After that, gently lift the cutter head out of its housing. Take note of how it is positioned, as this will help you when you install the new cutter head.
How do I install the new cutter head?
Installing the new cutter head involves a careful process to ensure that it is aligned correctly. Begin by placing the new cutter head into the housing, making sure that it sits snugly in place. Depending on the model, you may also need to insert spacers or bearings if applicable. It’s essential to consult the manual that came with your new cutter head, as it may provide specific instructions.
After positioning the new cutter head, reattach any screws or bolts you removed earlier. Be sure to tighten them securely, but avoid overtightening, which could damage the threads. Once everything is in place, check the alignment and make any necessary adjustments before reassembling the machine’s casing.
Do I need to adjust the height after replacing the cutter head?
Yes, after replacing the cutter head, it may be necessary to adjust the height of the cutter head for optimal performance. The cutter head should be set at the manufacturer’s recommended height for the best results while planing wood. Refer to your DeWalt 735 planer’s user manual for specific height settings.
To adjust the height, locate the height adjustment mechanism on your planer and make the necessary increments. It’s advisable to perform some test runs with scrap wood to ensure the cutter head is set accurately, making further adjustments as needed until you achieve the desired finish.
How often should I replace the cutter head on my DeWalt 735 planer?
The frequency of replacing the cutter head on your DeWalt 735 planer can depend on various factors, including the type of wood you are cutting and how often you use the machine. Generally, it’s advisable to inspect the cutter head for wear or dullness every few months, especially if you use the planer frequently.
If you notice that the quality of your cuts is deteriorating or if the cutter head has visible damage or chips, it may be time for a replacement. Keeping an eye on the cutter head and replacing it when necessary can dramatically improve the performance of your planer, ensuring smooth and efficient planing.
What are the signs that my cutter head needs replacing?
Several indicators suggest that your cutter head may need to be replaced. One of the most noticeable signs is dullness, which will result in tear-out or rough finishes on the wood being planed. If you find that your planner is leaving marks, or if the motor struggles during operation, these could be signs that the cutter head needs replacement.
Additionally, if you hear unusual noises or vibrations during operation, this might indicate that the cutter head is misaligned or damaged. Pay attention to any changes in sound and the quality of the finished product; these cues can help determine when it’s time to replace the cutter head.
Can I replace the cutter head myself, or should I seek professional help?
Replacing the cutter head on your DeWalt 735 planer can be a DIY project if you’re comfortable with basic tools and have a little technical know-how. Many users successfully complete this task on their own by following detailed guides or the user manual. Make sure that you are carefully following safety precautions during the entire process.
However, if you are uncertain or uncomfortable with the replacement process, or if your planer has sustained significant damage, it may be worthwhile to seek professional assistance. A professional technician can ensure that the replacement is done correctly and safely, providing peace of mind and potentially saving you from further issues.