If you’re a woodworking enthusiast or a professional craftsman, you understand the importance of having sharp, efficient tools. One crucial tool in your workshop arsenal is the DeWalt DW735 Planer. This powerful machine helps you achieve smooth, finished surfaces on your stock. However, over time, the blades in your planer will dull and require replacement. Knowing how to effectively change the blades on your DeWalt DW735 not only enhances your machine’s performance but also ensures your projects are up to standard. This comprehensive guide will walk you through the process, providing you with tips and insights to make the task straightforward and successful.
Understanding the DeWalt DW735 Planer
The DeWalt DW735 Planer is widely recognized for its robust build and exceptional performance. Specifically designed to handle various types of wood, this thickness planer excels in delivering a smooth finish. Here’s a closer look at its features that make it a favorite among woodworkers:
- Dual Blade System: The DW735 features a two-blade system that enhances its cutting efficiency.
- Two Speed Settings: Users can select between two speed settings to achieve the desired finish.
- Dust Management: Integrated dust management features ensure a cleaner workspace.
While its design and functionality are exemplary, proper maintenance, particularly blade changes, is essential to keep the machine running optimally.
When to Change the Blades
Being able to recognize when it’s time to change the blades on your DeWalt DW735 is vital for maintaining quality. Here are some indicators:
Signs That Your Blades Are Dulling
- Rough Texture on Surfaces: If your finished surfaces are rough or uneven, it may indicate that the blades are dull.
- Increased Effort Required: If you need to exert more force than usual to pass wood through the planer, it’s time to check the blades.
- Visible Damage: Inspect the blades; nicks, chips, or noticeable wear are signs that they should be replaced.
Regular inspection and awareness will help you maintain the quality of your work and extend the lifespan of your planer.
Gathering Your Tools
Before you dive into changing the blades, ensure you have all necessary tools and materials on hand. Here’s what you’ll need:
Essential Tools and Components
- Replacement Blades: Ensure you have high-quality blades compatible with the DW735.
- Hex Wrench: The hex wrench is typically included with the planner for adjusting the blades.
- Safety Glasses and Gloves: Always prioritize your safety while performing maintenance tasks.
- Flat Surface or Workbench: A stable surface to work on will facilitate the process.
Having everything ready at your workspace will streamline the blade-changing process.
The Step-by-Step Process of Changing Blades
Now that you’re prepared, let’s walk through how to change the blades on your DeWalt DW735 planer. Follow these structured steps for an efficient replacement.
Step 1: Unplug the Planer
Safety should be your first priority. Start by unplugging the planer from the power source to eliminate any risk of accidental activation while you work.
Step 2: Remove the Planer’s Cover
The next step involves accessing the blade assembly by removing the cover of the planer.
- Using your hex wrench, loosen the screws on the top assembly of the planer.
- Carefully remove the cover and set it aside in a safe place.
Step 3: Remove the Old Blades
With the cover removed, you can easily access the old blades.
- Locate the blade clamps and use the hex wrench to loosen the screws holding the blades in place.
- Carefully remove the blades from their slots. Handle them gently to avoid injury.
Step 4: Inspect the Blade Holder
Before installing new blades, take a moment to inspect the blade holder.
Key Points to Check:
- Look for any signs of wear or damage.
- Clean off any dust or debris that may have accumulated.
A clean blade holder will ensure a tighter fit when you place the new blades.
Step 5: Insert the New Blades
Take your new blades and prepare to install them:
- Align the new blades with the blade holder. Make sure to follow the manufacturer’s direction for installation to ensure optimal performance.
- Secure the blades into place by tightening the screws using the hex wrench. Make sure they are fastened evenly and tightly.
Step 6: Replace the Planer Cover
After successfully installing the new blades, it’s time to reattach the cover.
- Position the cover back onto the planer.
- Use the hex wrench to tighten the screws securely, ensuring there are no loose parts.
Step 7: Plug in and Test Your Planer
With everything back in place, plug your planer into the power source. It’s advisable to test the machine first:
- Set a scrap piece of wood through the planer to check the alignment and performance of the new blades.
- Listen for unusual noises and watch for anomalies in the cut before proceeding with your actual stock.
This test is essential for confirming that everything is functioning correctly post-blade change.
Caring for Your Blades
Once you have successfully changed the blades, it is essential to extend their lifespan through proper care:
Regular Cleaning
Regularly clean your blades after extended use to remove sap and resin buildup, which can dull their sharpness quickly.
Proper Storage
When not in use, store the blades in a protective case to prevent nicks and damage. Keeping them in a dry place will also prevent rust.
Conclusion
Changing the blades on your DeWalt DW735 planer may seem intimidating at first, but with the right tools and knowledge, it can be a seamless task. Regularly checking and replacing your blades ensures that your projects maintain their quality, allowing you to work with the precision and finesse you desire.
Remember, a well-maintained tool is an investment in your craftsmanship. Armed with this guide, you can confidently tackle the blade-changing process, ensuring that your DeWalt DW735 continues to deliver the smooth, professional finishes you expect. Happy woodworking!
What type of blades do I need for the DeWalt DW735 planer?
The DeWalt DW735 planer uses specific reversible carbide blades designed for efficiency and durability. It is essential to use blades that are compatible with the machine to ensure optimal performance and safety. The original DeWalt blades, often referred to as DW7351 for the standard configuration, are highly recommended due to their precise engineering that complements the planer’s design.
Using high-quality blades not only improves cutting performance but also extends the life of your equipment. While aftermarket alternatives may be available, they might not provide the same quality, precision, or longevity as original DeWalt blades. Always verify compatibility when considering replacements to avoid potential issues.
How often should I change the blades on my DW735 planer?
The frequency of blade changes for your DW735 planer depends on several factors, including the type of wood being planed and the amount of use the machine receives. Typically, changes are recommended after every 10-20 board feet of hardwood or every 30-50 board feet of softer woods. However, visual inspection is essential as performance can vary significantly based on material and usage.
If you notice a decline in cutting performance—such as increased effort required to achieve a smooth finish or visible tear-out—it’s time to consider changing the blades. Regular checks will not only improve the quality of your work but also prevent any unnecessary wear on the machine itself.
How do I know when my blades are dull?
Identifying dull blades is crucial for maintaining the quality of your work. Signs that your blades may be dull include a rough surface finish on workpieces, the presence of tear-out, or increased noise during operation. Additionally, if you find yourself applying more pressure than usual while planing, it’s a clear indicator that it’s time to evaluate the blade condition.
Regularly inspecting your blades can prevent negative impacts on your projects. A good practice is to visually check the edges for nicks and wear. Comparing the finish quality before and after blade changes can also help establish a baseline for when the blades need to be replaced.
What tools do I need to change the blades on my DW735 planer?
Changing the blades on a DeWalt DW735 planer requires a few essential tools. At a minimum, you will need a torque wrench for loosening and tightening the blade screws, a flat screwdriver for adjusting the blade height, and a clean cloth for maintaining the work area and tool surfaces. This ensures that you have a safe and efficient setup while performing the blade change.
In addition to the basic tools, having a pair of safety gloves is advisable to protect your hands from sharp blades. A ruler or caliper may also be useful for measuring blade alignment after installation, ensuring that everything is set up for precision planing. Using the right tools enhances safety and improves the overall experience.
Can I sharpen my DW735 blades instead of replacing them?
While it is technically possible to sharpen the carbide blades used in the DW735 planer, it’s generally not recommended for the average user. Carbide blades are made from extremely hard materials, making them difficult to sharpen effectively without the proper equipment and skills. Attempting to do so can lead to damage or suboptimal cutting performance.
Most professionals suggest replacing the blades rather than sharpening them. New blades are engineered to provide optimal results, ensuring smooth finishes and consistent thickness. Investing in new blades is often more efficient and results in better quality output compared to the risks and complications associated with sharpening.
What is the process for changing the blades on the DW735 planer?
Changing the blades on the DW735 planer is a straightforward process once you understand the steps involved. First, ensure the machine is unplugged and safe to work on. Remove the outer blade screws using the appropriate tool, lifting the dull blades out carefully. Take this opportunity to clean the blade housing and ensure no debris has built up, which could affect performance.
Next, insert the new blades, making sure they are aligned correctly within the housing. Securely fasten the screws back in place, checking for proper tightness, and adjust the blade height as needed for even cutting. Once everything is set, plug the machine back in and run a test piece of wood to ensure everything is functioning correctly.
Is there a specific technique to ensure the new blades are installed correctly?
Proper installation of new blades in the DW735 planer is crucial for achieving clean and efficient cuts. To ensure correct installation, start by checking the blade alignment with the reference marks provided on the machine. This guarantees that the blades are set at the appropriate height relative to the cutter head, promoting uniform cutting.
Additionally, use a straightedge or ruler to verify that the blades are level with one another and the cutter head. After tightening the screws, recheck the alignment before running the machine. Performing these checks will help prevent issues related to uneven planing and blade wear, ultimately improving the quality of your woodworking projects.
Where can I purchase replacement blades for my DW735 planer?
Replacement blades for the DeWalt DW735 planer can be purchased from several sources. The most straightforward option is to check DeWalt’s official website or authorized dealers for the original replacement blades. This ensures you are getting high-quality, compatible products designed specifically for your machine.
In addition to official sources, many home improvement stores and woodworking specialty shops carry replacement blades. Online platforms like Amazon and eBay also offer a wide range of options, including aftermarket alternatives if you’re looking for cost-effective choices. Just be sure to verify compatibility and read customer reviews before making a purchase decision.