There’s nothing quite as frustrating as starting your Craftsman lawn mower only to find the pull cord has snapped, leaving you stranded with a half-mowed lawn. It’s a common problem, but luckily, it’s a relatively easy fix! This guide will walk you through the process of replacing your Craftsman lawn mower pull cord, step-by-step. We’ll cover everything from identifying the right parts to the actual replacement process, ensuring you’ll be back to mowing in no time.
Overview
Replacing a Craftsman lawn mower pull cord is a simple task that can be accomplished with basic tools and a bit of patience. The process involves removing the old cord, attaching a new one, and reassembling the starter assembly. We’ll break down each step, providing helpful tips and troubleshooting advice along the way.
Step 1: Gather Your Tools and Parts
Before you begin, make sure you have all the necessary tools and parts:
- New pull cord: You can find the right replacement cord for your Craftsman model at your local hardware store or online. Make sure to note your model number for accurate ordering.
- Phillips screwdriver: This is essential for removing screws on the starter housing.
- Pliers: These will come in handy for removing the old cord and attaching the new one.
- Wire cutters: These are optional, but they can be used to cut off any excess cord.
- Work gloves: These will protect your hands from dirt and sharp edges.
Step 2: Disconnect the Spark Plug Wire
Safety first! Before you start dismantling anything, it’s crucial to disconnect the spark plug wire to prevent accidental ignition. Locate the spark plug, usually situated on the engine block, and pull the wire off the spark plug terminal. Secure it to the side to avoid accidental contact.
Step 3: Remove the Starter Housing
Locate the Starter Housing
The starter housing is a circular or rectangular housing usually located on the side of the engine, close to the pull cord. It is often made of metal or plastic and has screws holding it in place.
Remove the Screws
Carefully remove the screws holding the starter housing in place using your Phillips screwdriver. Be sure to note the order you remove them as you will need to reinstall them in the same order. You may need to gently pry open the housing if it is stuck in place.
Remove the Old Pull Cord
Once the starter housing is removed, you’ll see the old pull cord attached to the recoil spring. Use your pliers to carefully pull the old cord out of the spring. Be sure to note the direction the old cord is wound around the spring. This will help you install the new cord correctly.
Step 4: Attach the New Pull Cord
Thread the New Cord
Carefully thread the new pull cord through the starter housing. Make sure the cord is threaded through the appropriate openings and that it goes through the handle for easy pulling. If the cord is too long, trim it with wire cutters, leaving about 3-4 inches of extra cord.
Secure the New Cord
Use pliers to attach the new cord to the recoil spring. Ensure the cord is wrapped around the spring in the same direction as the old cord. Make sure it is securely attached.
Step 5: Reassemble the Starter Housing
Reinstall the Starter Housing
Carefully place the starter housing back onto the engine and align the screw holes.
Tighten the Screws
Reinstall the screws you removed earlier, ensuring they are securely tightened.
Step 6: Reconnect the Spark Plug Wire
Secure the Wire
Reconnect the spark plug wire to the spark plug terminal. Make sure it is securely connected and sitting flush.
Step 7: Test the New Pull Cord
Pull the Cord
Pull the new pull cord several times to ensure it is properly attached and working. The cord should feel smooth and easy to pull, and the engine should crank with each pull.
Troubleshooting
If the new pull cord doesn’t work or the engine doesn’t crank, check the following:
- Cord attachment: Ensure the cord is correctly attached to the recoil spring.
- Starter housing: Make sure the starter housing is properly secured to the engine.
- Spark plug wire: Double-check that the spark plug wire is securely connected to the spark plug.
Conclusion
Replacing a Craftsman lawn mower pull cord is a straightforward process that can save you time and money. By following these simple steps, you can have your mower back up and running in no time. Remember to prioritize safety by disconnecting the spark plug wire before you begin, and always consult your owner’s manual for specific instructions related to your model. Happy mowing!
FAQ
1. Why did my pull cord snap?
This is a common issue with lawn mowers, but several factors can contribute to a snapped pull cord. One common culprit is simply wear and tear over time. The cord can become frayed or weakened from repeated use. Another cause could be a faulty recoil spring, which puts excessive tension on the cord. Finally, if you’ve ever used your mower in rough conditions or stored it improperly, that could also lead to a broken cord.
Even if your mower is relatively new, improper maintenance can cause the cord to break. Always ensure the pulley is properly lubricated and clean to reduce friction and strain on the cord. Regular inspections of the cord itself are also essential, and any sign of wear or damage should be addressed immediately.
2. What kind of pull cord should I get?
When choosing a replacement pull cord, it is essential to get the correct size and type for your specific Craftsman lawn mower. The best way to ensure compatibility is to check your mower’s owner’s manual or contact the manufacturer directly. You can also take the old cord with you to your local hardware or lawn mower repair shop to get an exact match.
It is also important to consider the quality of the replacement cord. While cheaper options might seem appealing, investing in a higher-quality cord will likely last longer and provide more reliable performance. Look for a cord made from durable materials like nylon or Kevlar, as these are less prone to fraying or snapping.
3. Do I need any special tools for this?
Replacing your Craftsman lawn mower’s pull cord is a relatively straightforward repair, and you won’t need any specialized tools. The most common tool you’ll need is a Phillips-head screwdriver. You might also need a pair of pliers to help grip and pull out the old cord, but these are not essential.
For certain models, you might require an Allen wrench to loosen the engine housing screws. However, the necessary tools are typically included in most basic homeowner toolsets. If you’re not comfortable using tools or are unsure about the process, it’s always advisable to consult a professional mechanic.
4. How long does it take to replace the pull cord?
Replacing your lawn mower’s pull cord is a relatively quick and easy repair that can typically be completed within 15-30 minutes, depending on your experience and the specific model of your Craftsman mower. Once you’ve gathered the necessary tools and have the replacement cord on hand, the process is straightforward and can be done by most homeowners.
However, if you encounter any difficulties or are unsure about any steps, it is always best to seek assistance from a professional mechanic to avoid damaging your mower or causing further issues.
5. Can I use the old cord to measure the new one?
While you can use the old cord to gauge the approximate length of the new one, it is not advisable to rely on it entirely for measurement. The old cord may have stretched or become frayed over time, resulting in an inaccurate measurement.
The most reliable way to determine the correct length is to consult your owner’s manual or contact the manufacturer directly. You can also take the old cord with you to your local hardware or lawn mower repair shop to get an exact match.
6. Should I lubricate the new cord?
It is generally not recommended to lubricate the new pull cord as it can attract dirt and debris, potentially causing the cord to slip or wear prematurely. However, it is essential to ensure the pulley is properly lubricated to reduce friction and wear on the cord.
If your pulley seems dry or sticky, apply a small amount of lubricant like WD-40 or lithium grease. Avoid over-lubricating, as this can create excessive friction and damage the pulley.
7. What if I can’t find the right cord?
If you are unable to find the exact replacement cord for your Craftsman lawn mower, you can try contacting the manufacturer directly or visiting a local lawn mower repair shop. They may have access to a wider selection of parts or can order the specific cord you need.
As a last resort, you could try to adapt a similar cord from another model, but this is not recommended without expert advice. It is crucial to ensure that the replacement cord is compatible with your mower to avoid any potential damage or malfunctions.