How to Restring a Lawn Mower Cord?

The rhythmic hum of your lawn mower, the fresh-cut scent of grass, and the satisfaction of a perfectly manicured lawn – these are the joys of homeownership. But what happens when that familiar hum turns into a sputtering cough and your lawn mower refuses to cooperate? It’s likely a problem with the recoil starter, and more often than not, the issue is a worn-out or broken cord.

This article will guide you through the process of restringing your lawn mower cord, offering a step-by-step solution to get your mower back in action. We’ll cover identifying the necessary parts, understanding the process, and assembling the new cord correctly. With a few basic tools and some patience, you can save yourself a trip to the repair shop and tackle this common lawn mower repair yourself.

The Basics of Lawn Mower Cord Restringing

The recoil starter is the mechanism that lets you start your lawn mower with a pull. The cord is what you pull, and the spring inside the mechanism is what drives the engine. When the cord breaks or wears out, the starter mechanism won’t work properly, and your mower won’t start.

Restringing a lawn mower cord involves replacing the worn or broken cord with a new one. This usually involves taking the starter mechanism apart, removing the old cord, installing the new cord, and reassembling the mechanism. The exact process will vary slightly depending on your lawn mower model, but the general steps are the same.

Tools and Materials You’ll Need

Before diving into the restringing process, gather the following tools and materials:

  • New recoil starter cord: Make sure to get a cord that is compatible with your specific lawn mower model.
  • Phillips screwdriver: To remove screws on the starter mechanism.
  • Flathead screwdriver: To pry apart the starter mechanism if necessary.
  • Needle-nose pliers: For handling small parts and making precise adjustments.
  • Safety glasses: To protect your eyes from flying debris.
  • Work gloves: For a firm grip and to protect your hands from sharp edges.
  • A clean work area: To prevent losing small parts and maintain organization.

Identifying the Recoil Starter

The recoil starter is usually located on the side of the engine, near the pull cord handle. It’s a round, metal housing that contains the spring, cord, and other parts. Look for a small metal latch or a spring-loaded catch on the side of the housing. This is where the pull cord is connected.

Understanding the Recoil Starter

To understand how the recoil starter works, it’s helpful to visualize its components:

  • Housing: This is the outer casing that protects the internal parts.
  • Spring: The coiled spring provides the power to start the engine.
  • Cord: The cord you pull to engage the spring.
  • Pawl and Ratchet: These mechanisms control the release and retraction of the cord, engaging the spring.
  • Starter Dog: This connects to the engine’s crankshaft, allowing the engine to turn.

Step-by-Step Guide to Restringing a Lawn Mower Cord

Now that you have the necessary tools and understand the mechanism, let’s get started!

Step 1: Disassembling the Recoil Starter

  1. Remove the pull cord handle: Look for a screw or nut holding the handle in place. Use a Phillips screwdriver to remove it.
  2. Remove the housing cover: On some mowers, there might be a spring clip or a small screw holding the housing cover in place. Remove these to access the inner mechanism.
  3. Release the cord: Locate the metal latch or spring-loaded catch on the housing. This is where the cord is connected. Release the cord by pushing on the latch or using a screwdriver to pry it open.

Step 2: Removing the Old Cord

  1. Inspect the cord: Carefully examine the old cord for breaks, fraying, or excessive wear. This will help you determine the cause of the starting issue.
  2. Locate the attachment points: The old cord will be connected to the housing at multiple points. Identify these points and note how the cord is routed.
  3. Remove the cord: Use your needle-nose pliers to carefully detach the old cord from the housing. Be cautious not to damage any other components.

Step 3: Installing the New Cord

  1. Attach the new cord: Follow the same path as the old cord, connecting it to the same attachment points on the housing. Make sure the cord is securely fastened.
  2. Route the cord: Guide the new cord through the housing and ensure it is routed correctly. There might be specific grooves or channels for the cord to follow.
  3. Rewind the cord: While holding the cord taut, turn the spool manually to wind the cord around the drum. This is similar to rewinding a fishing reel.

Step 4: Reassembling the Recoil Starter

  1. Reinstall the housing cover: Replace the housing cover and secure it with the spring clip, screw, or other fastening mechanism.
  2. Reinstall the pull cord handle: Secure the handle with the screw or nut you removed earlier.
  3. Test the pull cord: Gently pull the cord several times to ensure it retracts smoothly and without snags.

Step 5: Troubleshooting

  1. Check for smooth operation: Ensure the cord retracts smoothly and the spring engages without any binding or resistance.
  2. Ensure proper cord tension: There should be a slight tension in the cord when it is fully retracted. This tension helps the starter mechanism engage correctly.
  3. Check for loose parts: Ensure all screws and nuts are secure, and there are no loose or missing parts.

Final Tips

  • Use a new cord every time: Using a used or partially worn cord will only cause problems in the future.
  • Replace worn parts: If you find other components are worn out during the restringing process, replace them as well.
  • Always wear safety glasses and gloves: This will protect you from injury while working on your lawn mower.
  • Follow the manufacturer’s instructions: Refer to your lawn mower manual for specific instructions and guidance on restringing the cord.

When to Call a Professional

While restringing a lawn mower cord is a relatively simple task, there are certain situations when it’s best to consult a professional.

  • If the starter mechanism is damaged: If the housing, spring, or other internal components are broken or damaged, you may need a professional repair.
  • If the engine is not starting: If the mower still won’t start after restringing the cord, there might be a deeper problem with the engine.
  • If you’re uncomfortable with the process: If you’re unsure about the process or feel uncomfortable disassembling your mower, it’s better to leave it to a professional.

Conclusion

Restringing a lawn mower cord is a DIY repair you can confidently tackle yourself. By following the steps outlined in this guide and utilizing the right tools, you can avoid a trip to the repair shop and save yourself some money. Just remember to always prioritize safety, take your time, and follow the manufacturer’s instructions. With a little effort, you can have your lawn mower back in action and ready to tackle your yard!

FAQs

1. Why does my lawn mower cord need restringing?

The cord on your lawn mower can break or become frayed for a few reasons. Frequent use, especially over rough terrain, can put stress on the cord, leading to wear and tear. If the cord gets snagged on objects, it can also break. Finally, exposure to the elements, such as sun, rain, and extreme temperatures, can degrade the cord material over time.

Restringing your lawn mower cord is essential to ensure safe operation. A broken or frayed cord can pose a serious electrical hazard, potentially leading to shocks or even fires. Additionally, a damaged cord can affect the performance of your mower, causing it to lose power or shut off unexpectedly.

2. What tools do I need to restring my lawn mower cord?

To restring your lawn mower cord, you will need a few basic tools: a pair of wire cutters, a Phillips screwdriver, a small flathead screwdriver, and a new extension cord. You might also need a pair of needle-nose pliers and electrical tape, depending on the type of cord and the method you choose to re-attach it.

Make sure the new extension cord is the correct gauge and length for your lawn mower. It’s important to match the cord’s specifications to the mower’s electrical requirements for safety and optimal performance.

3. How do I disconnect the old cord?

Before you begin restringing, unplug the lawn mower from the power outlet and remove the spark plug wire. This ensures that no electricity is flowing through the system while you’re working on the cord.

Next, you’ll need to disconnect the old cord from the mower. Locate the cord’s connection point, which is typically located in the handle or the housing of the mower. Depending on the model, the cord may be secured with screws, clips, or a plug. Use the appropriate screwdriver or tool to loosen or remove the fastener and disconnect the old cord.

4. How do I attach the new cord?

Once you’ve removed the old cord, you can attach the new cord. If your mower has a plug, simply plug the new cord into the socket. If it’s a direct connection, you’ll need to strip back a small amount of insulation from the ends of the new cord, and then use the appropriate wire connectors to attach it to the mower’s terminals.

Make sure the wires are connected correctly. Positive to positive and negative to negative, using a multimeter to confirm if needed. After you’ve made the connections, secure them with electrical tape or wire nuts, depending on your mower’s wiring system.

5. How do I route the new cord through the mower?

With the new cord attached, route it through the mower’s housing or handle. The cord should be secured in place with wire ties or zip ties at several points along the route to prevent it from becoming tangled or damaged.

Avoid sharp bends in the cord, which can create weak points and shorten its lifespan. You should also make sure the cord doesn’t run near any moving parts, such as the blades or the engine.

6. How can I prevent the cord from breaking in the future?

To prevent future cord breakage, consider using a heavier-duty cord, such as one made of rubber or silicone. These materials are more durable than standard cord materials and can withstand more abuse.

You can also purchase a cord management system, such as a retractable cord reel, to help keep the cord organized and prevent it from tangling. Finally, inspect the cord regularly for signs of wear and tear, and replace it as needed.

7. What should I do if I’m not comfortable restringing the cord?

If you’re not comfortable restringing your lawn mower cord, it’s best to take it to a qualified technician. A professional can safely and efficiently restring the cord, ensuring that it’s done correctly and meets safety standards.

However, if you’re feeling confident and have all the necessary tools and information, restringing your lawn mower cord can be a satisfying DIY project.

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