When it comes to woodworking, a sharp blade can make all the difference. For those who own a DeWalt 735 planer, maintaining the sharpness of your blades is essential for achieving clean cuts and professional-quality finishes. In this article, we will delve into the world of blade sharpening, specifically focusing on the DeWalt 735 model. By following our detailed guide, you’ll learn how to sharpen your planer blades effectively, extending their life and improving your woodworking results.
Understanding Your DeWalt 735 Planer
Before we dive into the sharpening process, it’s essential to understand the features of the DeWalt 735 planer and why blade maintenance is crucial.
Overview of the DeWalt 735 Planer
The DeWalt 735 planer is favored by both amateur woodworkers and professionals alike for its design, power, and efficiency. Equipped with a powerful 15-amp motor, it can handle a variety of woodworking tasks with ease. It features a two-speed gearbox that allows for both smooth and fine finishes, making it versatile for different wood types.
The Importance of Sharp Blades
Keeping your blades sharp has several key benefits:
- Improved Cut Quality: Sharp blades produce cleaner cuts, reducing tear-out and splintering.
- Efficiency: When blades are sharp, they require less power to operate, thereby conserving energy and extending the life of the motor.
Tools and Materials Needed
Before you start sharpening, gather the following tools and materials:
- File or sharpening stone
- Dewalt 735 planer blade set
- Magnetic blade holder (optional for easier handling)
- Wrench (for removal of blades)
- Safety glasses and gloves
Ensuring you have the right tools will make the sharpening process smoother and more efficient.
Step-by-Step Guide to Sharpening DeWalt 735 Planer Blades
Now that you have your tools ready, let’s go through the step-by-step process of sharpening your DeWalt 735 planer blades.
Step 1: Remove the Blades
- First, unplug the planer to ensure safety during the process.
- Using the wrench, carefully loosen the screws holding the blades in place. Make sure to keep these screws in a safe location for reinstallation later.
Step 2: Clean the Blades
Before sharpening, it’s important to clean the blades. Any resin or debris can interfere with the sharpening process.
- Use a cloth or brush to wipe off any dust, wood residue, or sticky substances from the blades.
Step 3: Inspect the Blades
Take a moment to inspect the blades for any nicks, chips, or other damage. If the blades are heavily worn, it may be time to replace them entirely. For minor damages, sharpening is a great option.
Step 4: Sharpen the Blades
Here’s where the real work begins. Depending on your preference, you can use a file or a sharpening stone:
Using a File
- Hold the blade at a 30 to 35-degree angle against the file.
- Make sure to sharpen from the back of the bevel to the tip, using consistent, even strokes.
- Apply light pressure and avoid pressing down too hard to prevent damage.
Using a Sharpening Stone
- Dampen the sharpening stone slightly (if applicable).
- Position the blade as aforementioned (30 to 35 degrees).
- Move the blade across the stone in a circular motion.
- Repeat this process for both sides of the blade to ensure an even edge.
Step 5: Honing the Edges
After you have sharpened the blades, honing is the next crucial step.
- Use a fine honing stone or a finer grit file.
- Repeat the sharpening motion, focusing on creating a polished edge.
Honing ensures that any rough edges are smoothed out, giving you a blade that cuts like new.
Step 6: Reassemble the Blades
Once you are satisfied with the sharpening:
- Align the blades back onto the planer.
- Secure them in place with the screws, making sure they are tightened appropriately but not overly so.
Step 7: Test the Planer
Before you get back to woodworking, it’s essential to test the blades:
- Set up a piece of scrap wood.
- Run the planer over it to assess the cutting quality.
- If everything looks good, you can start on your actual projects!
Tips for Maintaining Your DeWalt 735 Planer Blades
Proper care and maintenance can prolong the life of your planer blades significantly. Here are some tips to keep in mind:
Regular Inspection
Make it a habit to inspect the blades periodically or after heavy use. Early detection of wear and tear can save you from excessive sharpening later on.
Proper Storage
When not in use, store your blades in a protective case or on a flat surface. Avoid placing them on hard surfaces where they can become nicked or damaged.
Use Appropriate Wood Types
Certain hardwoods or materials with resin can dull blades faster. When possible, choose woods that are less abrasive to protect your investment.
Sharpen Regularly
Depending on your usage, consider sharpening your blades every few weeks or after multiple projects. A good rule of thumb is to sharpen when you notice diminished cut quality.
Conclusion
Sharpening the blades of your DeWalt 735 planer doesn’t have to be a daunting task. With the right tools, understanding, and a bit of practice, you can master the art of blade sharpening. Not only will this skill improve your woodworking projects, but it will also save you time and money in the long run.
By following the steps outlined in this article, you’re not just maintaining your tools; you’re enhancing your woodworking experience. Don’t underestimate the power of sharp blades—they are crucial to creating the beautiful pieces of work you envision. So roll up your sleeves and take your woodworking to the next level!
What are the signs that my DeWalt 735 planer blades need sharpening?
The most common signs that your DeWalt 735 planer blades need sharpening include dull cuts, rough surfaces, and increased effort required while planing. If you notice that your wood surfaces are not achieving a smooth finish and there are visible tear-out marks, it’s a strong indicator that the blades aren’t cutting effectively. Additionally, if the planer is producing excessive noise or vibration during operation, it could mean the blades have lost their sharpness.
Another telltale sign is if you find yourself feeding the wood slower than usual in order to achieve the desired results. This can indicate that the blades are not maintaining their edge and need to be sharpened or replaced. Regularly assessing your workpieces and monitoring the performance of your planer will help you identify when it’s time for sharpening or replacement of the blades.
How often should I sharpen the blades on my DeWalt 735 planer?
The frequency of sharpening your DeWalt 735 planer blades typically depends on the type of wood you are working with, as well as how often the planer is used. For softer woods, you may find that the blades retain their sharpness longer. However, for harder woods, it might necessitate sharpening more frequently, potentially after every few work sessions. A good rule of thumb is to inspect the blades after every significant project or usage.
Additionally, maintaining a regular schedule for blade maintenance (like every 8 to 10 hours of operation) can also help ensure that your planer is functioning at its best. Keeping a log of usage and sharpening will also allow you to better gauge how often sharpening is necessary based on your specific conditions.
What tools do I need to sharpen DeWalt 735 planer blades?
To sharpen the DeWalt 735 planer blades, you will need a few essential tools, including a honing guide, a sharpening stone or diamond plate, and possibly a light oil for lubrication. The honing guide will help maintain the correct angle while sharpening, ensuring a consistent edge. A medium to fine sharpening stone is ideal for achieving a sharp blade, while a diamond plate can be more efficient and longer-lasting.
In addition to sharpening tools, having safety gear such as gloves and eye protection is crucial for preventing injuries when handling sharp blades. It may also be helpful to have a clean workbench and cloth to wipe the blades during the process for a cleaner operation. Always refer to the manufacturer’s guidelines and take proper safety precautions when sharpening tools.
Can I use a honing wheel or grinder to sharpen the blades?
Yes, you can use a honing wheel or a bench grinder to sharpen DeWalt 735 planer blades, but it requires caution and skill. A honing wheel can provide a good edge if used correctly, allowing you to achieve a sharp finish without damaging the blade. It’s important to ensure that the angle remains consistent throughout the process to avoid any unnecessary wear on the blades.
On the other hand, using a bench grinder can be effective but often requires more expertise due to the heat generated during the grinding process. You must be careful not to overheat the blades, as high temperatures can compromise the integrity of the steel. Therefore, whether you use a honing wheel or grinder, monitoring the temperature and maintaining the proper angle is essential for effective sharpening.
How do I properly remove and reinstall the blades on my DeWalt 735 planer?
To properly remove the blades from your DeWalt 735 planer, start by disconnecting the tool from the power source for safety. Refer to the user manual for specific instructions regarding the removal process, but generally, this will involve loosening the blade clamps and carefully sliding the old blades out of their slots. Make sure to keep track of the clamps and any screws, as these are essential for reinstallation.
Once the blades have been sharpened or replaced, you can reinstall them by reversing the removal process. Ensure that the new or sharpened blades are positioned correctly and securely in place before tightening the clamps. It’s crucial to check the alignment and height of the blades to ensure even cuts during operation. After reinstallation, perform a test run on a scrap piece of wood to confirm that everything is functioning as expected.
What are some tips for maintaining my DeWalt 735 planer blades?
To maintain the blades on your DeWalt 735 planer, regular cleaning after each use is essential. Clean off any resin, wood chips, or debris that may accumulate on the blades, as this can lead to premature dulling. Using a soft cloth and a non-abrasive cleaner can help keep the blades in top condition. Additionally, avoid running the planer on materials that can cause damage or wear, such as nails or very hard wood types.
Another tip for maintaining the blades is to use the planer at the appropriate feed rates for the type of wood being processed. Feeding wood too quickly can lead to stress on the blades, causing them to dull faster. Lastly, always store your planer in a dry and clean environment to prevent rust and corrosion, which can affect the blade quality over time. Regular inspection and proper storage will ensure longer life for your planer blades.
Is it better to sharpen or replace the blades on my DeWalt 735 planer?
Whether to sharpen or replace the blades on your DeWalt 735 planer largely depends on their condition and your personal preference. If the blades are only slightly dull, sharpening is often a cost-effective and efficient option. It can extend the life of the blades, allowing you to continue using them without investing in new ones. Additionally, many users find that sharpening can effectively restore a sharp edge when done correctly, providing satisfaction in maintaining their tools.
However, there will be cases when replacement is more suitable, particularly if the blades are chipped, heavily worn, or damaged beyond repair. If you notice that frequent sharpening is necessary or the blades are not holding an edge, investing in a new set may be a better decision in the long run. Assessing the cost of sharpening versus replacing based on usage and overall performance can help you make an informed decision.