Mastering the Dewalt Planer DW735: A Comprehensive Guide

When it comes to woodworking, achieving the perfect finish is vital, and the Dewalt Planer DW735 is one of the most reliable tools in achieving this. This powerful planer is renowned for its exceptional performance, user-friendly design, and versatility. Whether you are a seasoned professional or a DIY enthusiast, understanding how to effectively use the DW735 can significantly enhance the quality of your woodworking projects. In this detailed guide, we will delve into the various aspects of using the Dewalt Planer DW735, from setup to maintenance, ensuring you get the best results every time.

Understanding the Dewalt Planer DW735

Before diving into how to use the DW735, let’s take a moment to understand its key features and specifications.

Key Features of the Dewalt DW735

The Dewalt DW735 is packed with features that make it stand out:

  • Powerful Motor: The DW735 is equipped with a 15-amp motor that delivers a cutting speed of up to 20,000 RPM, allowing for fast and efficient material removal.
  • Two-Speed Gearbox: It offers two speed settings (straight and smooth) for versatility, making it suitable for various wood thicknesses.
  • 3-Blade Cutting System: The three-blade design provides a superior finish compared to traditional two-blade systems, minimizing snipe and tear-out.
  • Extra Large Table: The infeed and outfeed tables extend the support for larger pieces, enhancing stability during machining.

Specifications

Here are some important specifications of the DW735:

Specification Details
Power Source Electric
Voltage 120V
Feed Rate 26 feet per minute
Cutting Width 13 inches
Weight 92 pounds

Preparing for Use

Before you start using the DW735, thorough preparation can make a significant difference in your work quality and safety.

Gathering Required Tools and Materials

To operate the Dewalt Planer DW735 effectively, you will need:

  • Wood pieces to be planed
  • Safety goggles and ear protection
  • Measuring tools (ruler, caliper)
  • Quality wood glue (if necessary for jointed pieces)
  • Cleaning materials for maintenance

Setting Up the Planer

Setting up the planer correctly is essential for performance and safety.

Location

Choose a flat, well-ventilated workspace. Ensure you have adequate lighting and that the area is free of any clutter that might impede movement.

Assembling the Planer

  1. Unpacking: Carefully remove the planer from its box, making sure to retain all accessories and instructions.
  2. Assemble the Tables: Attach the infeed and outfeed tables to the body of the planer, ensuring they are level for accurate cuts.
  3. Install Blades: If required, install or replace the blades as per the user manual. Make sure to follow the orientation specified by Dewalt to avoid damage.

Operating the Dewalt DW735

Now that you have set up your planer, it’s time to learn how to operate it effectively.

Adjusting the Depth of Cut

The depth of cut directly affects the finish quality and processing time.

  1. Determine the Cut Depth: Use your measuring tools to ascertain how much material you need to remove.
  2. Set the Depth Adjustment Knob: Turn the depth adjustment knob on the front of the planer to set your desired thickness. The DW735 allows adjusting from 0 to 1/8 inch.

Planning Process

  1. Prepare the Wood: Ensure the wood surface is clean and free from any foreign objects. Remove any nails or staples.
  2. Feed the Wood: Align the wood piece with the infeed table and gently push it into the machine. The DW735 is designed to guide the wood through without requiring excessive force.
  3. Monitor the Operation: Keep a close eye on the operation for any signs of distress or unusual noises. Allow the motor to work at its own pace to achieve optimal results.

Safety Tips While Operating

Safety should always be a top priority:

  1. Wear Protective Gear: Always use safety goggles and ear protection when operating the planer.
  2. Avoid Loose Clothing: Make sure to wear fitted clothing to prevent any chance of entanglement.
  3. Keep Hands Clear: Always keep your hands away from the cutting area and use push sticks if necessary.

Finishing Touches and Maintenance

After using the planer, proper care and maintenance will keep your DW735 in optimal condition for years to come.

Post-Planing Cleanup

  1. Remove Wood Shavings: After planning, clear out any wood shavings from the table to prevent buildup.
  2. Check for Damage: Inspect the blades and tables for any damage or wear that might affect future performance.

Regular Maintenance Tasks

To extend the lifespan of your Dewalt Planer, consider these maintenance practices:

Blade Maintenance

  • Regular Inspection: Check blades for sharpness before and after use. Dull blades can affect the finish quality and strain the motor.
  • Sharpening/Replacing Blades: Follow Dewalt’s recommendations for sharpening or replacing blades to maintain performance.

Cleaning and Lubrication

  • Clean Regularly: Use a soft cloth to wipe down the exterior of the planer. Avoid using harsh chemicals that might damage the finish.
  • Lubricate Moving Parts: Occasionally apply lubrication to the moving parts as per the user manual guidelines.

Advanced Techniques for Experienced Users

Once you are comfortable using the Dewalt Planer DW735 for basic tasks, you may want to explore advanced techniques.

Planing Different Wood Types

Different wood species behave differently, and knowing how to adjust your approach can help you achieve better results.

  1. Softwoods: These typically require less cut depth and feed rate. You can also expect a smoother finish with softer materials.
  2. Hardwoods: These may require deeper cuts and a slower feed rate. It’s crucial to monitor the heating of the blades; overheating can lead to burn marks on the wood.

Creating Custom Profiles

For specialized projects, you can create custom profiles according to your design needs. This may involve setting specific depth cuts for different parts of your projects, ensuring that each section matches precisely what is needed.

Conclusion

The Dewalt Planer DW735 is a powerful and versatile tool that, when used correctly, can significantly enhance the quality of your woodworking projects. By adhering to the recommendations in this guide—from initial setup to advanced techniques—you’ll be well-equipped to achieve exceptional results. Emphasizing safety and proper maintenance will ensure that your DW735 remains a reliable companion for years to come.

For woodworking enthusiasts, mastering the Dewalt Planer DW735 is not just about achieving smoother cuts; it’s about enhancing creativity and efficiency in every project. Whether you are flattening boards, thickness planning lumber, or creating unique profiles, the possibilities are endless with this outstanding tool. Embrace the journey and let your woodworking skills shine!

What are the main features of the Dewalt Planer DW735?

The Dewalt Planer DW735 boasts a 15-amp motor that delivers a powerful performance capable of handling the toughest materials. It features a two-speed gear system, allowing users to select between 96 and 179 cuts per inch, making it adaptable for various wood types and project requirements. The machine also has a large capacity, accommodating boards up to 13 inches wide and 6 inches thick, enhancing its versatility on any woodworking task.

Additionally, the DW735 comes with an easy-to-use depth adjustment system for precise control over material removal. The infeed and outfeed tables extend support for larger workpieces, ensuring stability during operation. With its solid construction, user-friendly design, and advanced features, the DW735 is an ideal choice for both professional woodworkers and DIY enthusiasts alike.

How do I maintain the Dewalt Planer DW735?

Maintaining your Dewalt Planer DW735 is crucial for keeping it in optimal working condition. Regularly check and clean the cutter knives, as they can become dull or clogged with wood chips over time. A clean and sharp set of knives is vital for achieving smooth cuts and prolonging the life of the planer. Additionally, make sure to clean the feed rollers and tables to prevent debris from affecting the planer’s performance.

Another important maintenance task is to inspect and replace the motor drive belt as needed. Over time, the belt may wear out, which can lead to decreased performance or even motor failure. Also, it’s advisable to check the overall machine for any loose screws or parts, ensuring that everything is secure. Keeping these maintenance practices in mind will help ensure that your planer functions efficiently and lasts for many years.

Can the Dewalt Planer DW735 handle hardwoods?

Yes, the Dewalt Planer DW735 is well-suited for handling a wide range of hardwoods, making it a reliable choice for various woodworking projects. The powerful 15-amp motor ensures that the planer can effectively cut through dense materials such as oak, maple, and cherry without sacrificing performance. Its two-speed setting allows users to adjust the cuts per inch, providing flexibility when working with tougher hardwoods.

However, it’s important to ensure that the knives are sharp and that the planing thickness is appropriate for the material. Dull blades can lead to tear-out or a rough finish, particularly on hardwoods. Additionally, maintaining a consistent feed rate can help prevent jams or other feed problems while maximizing the performance of the DW735 on hardwood projects.

What accessories are available for the Dewalt Planer DW735?

The Dewalt Planer DW735 offers a range of accessories designed to enhance its functionality and user experience. Common accessories include extra sets of replacement knives, which ensure that your planer remains sharp and efficient for all your projects. Additionally, optional infeed and outfeed tables are available to support larger workpieces, providing added stability during operation.

Another popular accessory is the dust extraction system, which connects to the planer to help manage wood shavings and keep the workspace clean. A mobile planing stand is also available, allowing for easy portability and storage of the DW735. These accessories not only enhance the performance of the planer but also increase the convenience and efficiency of woodworking tasks.

Is the Dewalt Planer DW735 easy to set up and use?

Absolutely! The Dewalt Planer DW735 is designed with user-friendliness in mind, making it easy to set up right out of the box. The initial assembly typically involves attaching the infeed and outfeed tables, which is straightforward and can be done in a matter of minutes. The comprehensive user manual provides clear instructions, ensuring that even novice woodworkers can get the machine operational with confidence.

Once set up, the operation of the DW735 is intuitive. The control knobs are easy to understand, allowing users to adjust the depth of cut quickly. The built-in gauges provide clear readouts, making it simple to achieve precise measurements. Overall, the combination of great design and user-friendly features makes the Dewalt Planer DW735 accessible to both beginners and experienced woodworkers.

What safety precautions should I take when using the Dewalt Planer DW735?

Safety is paramount when using any woodworking equipment, and the Dewalt Planer DW735 is no exception. Always wear appropriate personal protective equipment, including safety goggles and ear protection, to protect against dust and noise generated during operation. Keep your work area clean and free of clutter to prevent accidents, and ensure that all tools and equipment are properly maintained before use.

Additionally, always feed the wood into the planer in the correct direction and maintain a consistent feed rate to avoid jams. Never attempt to remove chips or debris from the machine while it is running; always turn off the power before performing any maintenance or adjustments. Following these safety precautions will help create a safer working environment and enhance your overall woodworking experience.

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