Will An 80 Tooth Saw Blade Cut Aluminum?

When it comes to cutting aluminum, there are a variety of tools and blades that can be used. One such tool is an 80 tooth saw blade. But the question remains, will an 80 tooth saw blade cut aluminum?

The Short Answer

Yes, an 80 tooth saw blade can cut aluminum. However, the blade must be specifically designed for cutting non-ferrous metals like aluminum. Using a blade that is not designed for this purpose can result in a poor quality cut or even damage to the blade or saw.

Choosing the Right Blade

When choosing a blade for cutting aluminum, it is important to consider the following factors:

  • Blade material: A blade made from carbide or diamond is recommended for cutting aluminum. These materials are strong enough to withstand the high heat and friction generated during the cutting process.
  • Number of teeth: The number of teeth on the blade is also important. For cutting aluminum, a blade with a high tooth count like an 80 tooth saw blade is recommended. This helps to create a smoother, cleaner cut.
  • Tooth geometry: The geometry of the teeth on the blade can also affect the quality of the cut. Blades with alternate top bevel (ATB) teeth are recommended for cutting non-ferrous metals like aluminum. These teeth have a sharp angle that helps to create a clean cut without damaging the material.

Cutting Aluminum with an 80 Tooth Saw Blade

When using an 80 tooth saw blade to cut aluminum, it is important to follow these steps:

  1. Secure the aluminum: Before cutting, make sure the aluminum is securely clamped to prevent it from moving during the cutting process.
  2. Set the blade height: Adjust the blade height so that it is slightly higher than the thickness of the aluminum.
  3. Set the blade angle: Adjust the blade angle to 5-10 degrees to prevent the blade from binding during the cut.
  4. Start the saw: Start the saw and slowly lower the blade into the aluminum. Use a steady, even pressure to guide the saw through the material.
  5. Cool the blade: Aluminum can generate a lot of heat during the cutting process. To prevent the blade from overheating, it is recommended to use a coolant like WD-40 or a specialized metal cutting fluid. This will help to lubricate the blade and prevent it from dulling prematurely.
  6. Clean the blade: After cutting, it is important to clean the blade to remove any aluminum residue. This can be done using a specialized blade cleaner or a mixture of water and dish soap.

Conclusion

So, can an 80 tooth saw blade cut aluminum? The answer is yes, but it is important to choose the right blade and follow the proper cutting techniques to achieve a clean, accurate cut. With the right blade and technique, an 80 tooth saw blade can be a valuable tool for cutting aluminum and other non-ferrous metals.

You may also like: Can A Circular Saw Be Used On Metal?

Frequently Asked Questions

1. Can an 80 tooth saw blade cut aluminum?

Yes, an 80 tooth saw blade can cut aluminum. In fact, it is recommended to use a higher tooth count blade for smoother and cleaner cuts on aluminum.

2. What type of saw should I use to cut aluminum with an 80 tooth saw blade?

You can use a variety of saws to cut aluminum with an 80 tooth saw blade, including a circular saw, miter saw, or table saw. Just make sure the saw is equipped with the appropriate blade and safety measures.

3. Are there any safety precautions I should take when cutting aluminum with an 80 tooth saw blade?

Yes, it is important to wear protective gear such as safety glasses, gloves, and a dust mask. Additionally, make sure the aluminum is securely clamped down before cutting to prevent it from moving or shifting during the process.

Further reading: How Long Does A 20V Lithium Battery Last Per Charge?

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